Patents Assigned to NAKATA ENGINEERING CO., LTD.
  • Patent number: 11806913
    Abstract: Provided is a head for a multi-layer extrusion device which can be easily and accurately adjusted to a change in size of an extruder and a change in extrusion shape. A head 1 for a multi-layer extrusion device is provided with a plurality of flow paths for separately guiding elastomer materials G from a plurality of extruders 2 to a pre-former attachment unit. The head 1 comprises: a main head 10 to which each extruder 2 is connected; an upper head part 11 positioned above the main head 10; and a lower head part 12 positioned below the main head 10. The plurality of extruders 2 include a first extruder 5 and a second extruder 6.
    Type: Grant
    Filed: November 6, 2019
    Date of Patent: November 7, 2023
    Assignee: Nakata Engineering Co., Ltd.
    Inventor: Takeshi Hashimoto
  • Publication number: 20230075388
    Abstract: A screw has a spiral blade for extruding and kneading a high-silica plastic elastomer containing not less than 100 phr of silica. The screw has a first section located on the most downstream side in the extrusion direction and provided with a barrier extending between the adjacent spiral blade threads, while inclining with respect to the screw axial direction. The length of the barrier is 1.5 to 3.0 times the lead length of the spiral blade in the first section. The height of the barrier is 2 to 10 mm lower than the height of the spiral blade. The barrier thickness is 0.9 to 3.0 times the height difference between the spiral blade and barrier.
    Type: Application
    Filed: September 24, 2020
    Publication date: March 9, 2023
    Applicant: Nakata Engineering Co., Ltd.
    Inventors: Tadasuke SATO, Makoto NODA
  • Publication number: 20220080644
    Abstract: Provided is a head for a multi-layer extrusion device which can be easily and accurately adjusted to a change in size of an extruder and a change in extrusion shape. A head 1 for a multi-layer extrusion device is provided with a plurality of flow paths for separately guiding elastomer materials G from a plurality of extruders 2 to a pre-former attachment unit. The head 1 comprises: a main head 10 to which each extruder 2 is connected; an upper head part 11 positioned above the main head 10; and a lower head part 12 positioned below the main head 10. The plurality of extruders 2 include a first extruder 5 and a second extruder 6.
    Type: Application
    Filed: November 6, 2019
    Publication date: March 17, 2022
    Applicant: Nakata Engineering Co., Ltd.
    Inventor: Takeshi HASHIMOTO
  • Publication number: 20220080620
    Abstract: A screw with a spiral blade for extruding a plastic elastomer while kneading the plastic elastomer, the screw includes a kneading region where the spiral blade is provided with cutout portions being configured to pass pins, and a plasticizing region being arranged on a downstream side in an extrusion direction of the kneading region. The plasticizing region includes a barrier extending between portions adjacently in the extrusion direction of the spiral blade.
    Type: Application
    Filed: November 28, 2019
    Publication date: March 17, 2022
    Applicant: Nakata Engineering Co., Ltd.
    Inventors: Tadasuke SATO, Noriyuki TAKEDA, Makoto NODA
  • Publication number: 20210323212
    Abstract: Provided are a rubber material supplying method and a rubber material supplying device, whereby a rubber material can be smoothly supplied to a rubber inlet even when the width of the rubber material is greater than the width of the rubber inlet. The rubber material supplying method includes a separation step S1, a processing step S2, and an input step S3. In the separation step S1, a plurality of different cutouts 30 are formed in a leading end section GF of a rubber material G, and the leading end section GF is separated into three or more strip shape sections 31. In the processing step S2, second strip shape sections B, and not first strip shape sections 31A, among the plurality of strip sections 31 are each cut out or folded. In the input step S3, the leading end section GF is input to the rubber inlet 3A from the first strip shape sections 31A.
    Type: Application
    Filed: April 4, 2019
    Publication date: October 21, 2021
    Applicant: Nakata Engineering Co., Ltd.
    Inventor: Noriyuki TAKEDA
  • Patent number: 11014319
    Abstract: To solve problems of complication and malfunction of the device's structure, an increase in the process time, and malfunction caused by catching of a front end portion of a bead apex rubber. A bead apex rubber forming method comprises a forming step P1, a connecting space opening step P2, a connecting space closing step P3, and a connecting step P4. In a rear closed state R of a molding chamber 11, the forming step P1 injects unvulcanized rubber G while a bead core A is being rotated, and forms a bead apex rubber B having a front end portion Bf. when the front end portion Bf approaches a rear shutter part 9, the connecting space opening step P2 removes a second lateral surface S2 together with the rear shutter part 9, and forms, between the front end portion Bf and a rear end portion Br, a connecting space J whose second side surface S2 side is opened.
    Type: Grant
    Filed: October 13, 2017
    Date of Patent: May 25, 2021
    Assignee: NAKATA ENGINEERING CO., LTD.
    Inventor: Naoyasu Nakao
  • Patent number: 10864694
    Abstract: The present invention forms bead apex rubber with good precision on the outer circumferential surface of the bead core. A molding process, in which unvulcanized rubber is made to flow into a bead apex molding chamber that is surrounded by surfaces that include the outer circumferential surface of a circular bead core and the bead apex rubber is formed directly on the outer circumferential surface of the bead core that is rotating around the core axis, is provided. The molding process comprises: a tip forming step that forms the leading end of the bead apex rubber; a middle section forming step that sequentially forms the bead apex rubber to be continuous with the leading end; and a joining step to join the back end and the leading end of the bead apex rubber by inflowing the unvulcanized rubber therebetween.
    Type: Grant
    Filed: February 14, 2018
    Date of Patent: December 15, 2020
    Assignees: SUMITOMO RUBBER INDUSTRIES, LTD., NAKATA ENGINEERING CO., LTD.
    Inventors: Hiroyuki Onimatsu, Naoyasu Nakao, Hiroyuki Takahashi
  • Patent number: 10738776
    Abstract: In a gear pump device for rubber extrusion, prolongation of the maintenance intervals is intended by preventing rubber scorch occurring at the gear support-shaft portion. It has a bushing ring 5 inserted in a gear-housing bore 3 of a housing 4. The bushing ring 5 rotatably supports a support-shaft portion 7 of a gear 2 accommodated in the gear-housing bore 3. The bushing ring 5 has a bearing 15 and a sealing means 16 built-in. The sealing means 16 includes a seal ring 22 of which cross section is ]-shaped and which has a first lip portion 22i contacting with the outer peripheral surface of the support-shaft portion 7, a second lip portion 22o disposed outside thereof in the radial direction, and a side wall portion 22m connecting between outer ends in the axial direction, of the first and second lip portions 22i, 22o.
    Type: Grant
    Filed: October 3, 2016
    Date of Patent: August 11, 2020
    Assignees: SUMITOMO RUBBER INDUSTRIES, LTD., NAKATA ENGINEERING CO., LTD.
    Inventors: Hiroyuki Onimatsu, Nozomu Nishioka, Hiroshi Ihara, Noboru Ishihara, Naoyasu Nakao
  • Publication number: 20200147564
    Abstract: To provide a rubber extruder capable of efficiently removing volatile components in unvulcanized rubber without decreasing productivity of the unvulcanized rubber. The rubber extruder 1 is for extruding the unvulcanized rubber (G) while kneading. It includes a barrel 2 having an input port 5 for introducing the unvulcanized rubber (G) and a discharge port 6 for discharging the unvulcanized rubber (G), a screw 3, which is arranged in the barrel 2, for extruding the unvulcanized rubber (G), and a vent 4 for sucking out air in the barrel 2. The screw 3 has a dam portion 7 which locally controls an extrusion amount of the unvulcanized rubber (G), a first screw portion 8 defined between the input port 5 and the dam portion 7, and a second screw portion 9 defined between the dam portion 7 and the discharge port 6. An effective screw length (L1) of the first screw portion 8 is 50% or more of a total effective screw length (L) of the screw 3.
    Type: Application
    Filed: May 16, 2018
    Publication date: May 14, 2020
    Applicants: Sumitomo Rubber Industries, Ltd., Nakata Engineering Co., Ltd.
    Inventors: Tomoo TANAKA, Yoshinobu NAKAMURA, Masayuki SAKAMOTO, Tadasuke SATO, Ryusuke OTA, Hideaki TAKEUCHI, Masaaki MICHIBAYASHI, Makoto NODA
  • Publication number: 20190248086
    Abstract: To solve problems of complication and malfunction of the device's structure, an increase in the process time, and malfunction caused by catching of a front end portion of a bead apex rubber. A bead apex rubber forming method comprises a forming step P1, a connecting space opening step P2, a connecting space closing step P3, and a connecting step P4. In a rear closed state R of a molding chamber 11, the forming step P1 injects unvulcanized rubber G while a bead core A is being rotated, and forms a bead apex rubber B having a front end portion Bf. when the front end portion Bf approaches a rear shutter part 9, the connecting space opening step P2 removes a second lateral surface S2 together with the rear shutter part 9, and forms, between the front end portion Bf and a rear end portion Br, a connecting space J whose second side surface S2 side is opened.
    Type: Application
    Filed: October 13, 2017
    Publication date: August 15, 2019
    Applicant: NAKATA ENGINEERING CO., LTD.
    Inventor: Naoyasu NAKAO
  • Publication number: 20180320686
    Abstract: In a gear pump device for rubber extrusion, prolongation of the maintenance intervals is intended by preventing rubber scorch occurring at the gear support-shaft portion. It has a bushing ring 5 inserted in a gear-housing bore 3 of a housing 4. The bushing ring 5 rotatably supports a support-shaft portion 7 of a gear 2 accommodated in the gear-housing bore 3. The bushing ring 5 has a bearing 15 and a sealing means 16 built-in. The sealing means 16 includes a seal ring 22 of which cross section is ]-shaped and which has a first lip portion 22i contacting with the outer peripheral surface of the support-shaft portion 7, a second lip portion 22o disposed outside thereof in the radial direction, and a side wall portion 22m connecting between outer ends in the axial direction, of the first and second lip portions 22i, 22o.
    Type: Application
    Filed: October 3, 2016
    Publication date: November 8, 2018
    Applicants: SUMITOMO RUBBER INDUSTRIES, LTD., NAKATA ENGINEERING CO., LTD.
    Inventors: Hiroyuki ONIMATSU, Nozomu NISHIOKA, Hiroshi IHARA, Noboru ISHIHARA, Naoyasu NAKAO
  • Publication number: 20180311920
    Abstract: The present invention forms bead apex rubber with good precision on the outer circumferential surface of the bead core. A molding process, in which unvulcanized rubber is made to flow into a bead apex molding chamber that is surrounded by surfaces that include the outer circumferential surface of a circular bead core and the bead apex rubber is formed directly on the outer circumferential surface of the bead core that is rotating around the core axis, is provided. The molding process comprises: a tip forming step that forms the leading end of the bead apex rubber; a middle section forming step that sequentially forms the bead apex rubber to be continuous with the leading end; and a joining step to join the back end and the leading end of the bead apex rubber by inflowing the unvulcanized rubber therebetween.
    Type: Application
    Filed: February 14, 2018
    Publication date: November 1, 2018
    Applicants: SUMITOMO RUBBER INDUSTRIES, LTD., NAKATA ENGINEERING CO., LTD.
    Inventors: Hiroyuki ONIMATSU, Naoyasu NAKAO, Hiroyuki TAKAHASHI
  • Patent number: 9944035
    Abstract: The present invention forms bead apex rubber with good precision on the outer circumferential surface of the bead core. A molding process, in which unvulcanized rubber is made to flow into a bead apex molding chamber that is surrounded by surfaces that include the outer circumferential surface of a circular bead core and the bead apex rubber is formed directly on the outer circumferential surface of the bead core that is rotating around the core axis, is provided. The molding process comprises: a tip forming step that forms the leading end of the bead apex rubber; a middle section forming step that sequentially forms the bead apex rubber to be continuous with the leading end; and a joining step to join the back end and the leading end of the bead apex rubber by inflowing the unvulcanized rubber therebetween.
    Type: Grant
    Filed: April 8, 2013
    Date of Patent: April 17, 2018
    Assignees: SUMITOMO RUBBER INDUSTRIES, LTD., NAKATA ENGINEERING CO. LTD.
    Inventors: Hiroyuki Onimatsu, Naoyasu Nakao, Hiroyuki Takahashi
  • Publication number: 20150068668
    Abstract: The present invention forms bead apex rubber with good precision on the outer circumferential surface of the bead core. A molding process, in which unvulcanized rubber is made to flow into a bead apex molding chamber that is surrounded by surfaces that include the outer circumferential surface of a circular bead core and the bead apex rubber is formed directly on the outer circumferential surface of the bead core that is rotating around the core axis, is provided. The molding process comprises: a tip forming step that forms the leading end of the bead apex rubber; a middle section forming step that sequentially forms the bead apex rubber to be continuous with the leading end; and a joining step to join the back end and the leading end of the bead apex rubber by inflowing the unvulcanized rubber therebetween.
    Type: Application
    Filed: April 8, 2013
    Publication date: March 12, 2015
    Applicants: NAKATA ENGINEERING CO., LTD., SUMITOMO RUBBER INDUSTRIES, LTD.
    Inventors: Hiroyuki Onimatsu, Naoyasu Nakao, Hiroyuki Takahashi