Abstract: A method for preparing carpet by using polyurethane to anneal secondary backing to a greige, comprising fibers attached to a primary backing using a roller application system. The greige is conditioned prior to coating and the polyurethane coated greige is contacted with the secondary backing and the laminate is tensioned and supported to maintain the laminate structure substantially through the polyurethane curing process.
Type:
Application
Filed:
November 11, 2019
Publication date:
March 12, 2020
Applicant:
New Spirit Backings, LLC
Inventors:
Paul Walker, Bill Akins, David Akins, Terry Calhoun
Abstract: A method for preparing carpet by using polyurethane to anneal secondary backing to a greige, comprising fibers attached to a primary backing using a roller application system. The greige is conditioned prior to coating and the polyurethane coated greige is contacted with the secondary backing and the laminate is tensioned and supported to maintain the laminate structure substantially through the polyurethane curing process.
Type:
Grant
Filed:
October 12, 2017
Date of Patent:
November 12, 2019
Assignee:
New Spirit Backings, LLC
Inventors:
Paul Walker, Bill Akins, David Akins, Terry Calhoun
Abstract: A method for preparing carpet by using polyurethane to anneal secondary backing to a greige, comprising fibers attached to a primary backing using a roller application system. The greige is conditioned prior to coating and the polyurethane coated greige is contacted with the secondary backing and the laminate is tensioned and supported to maintain the laminate structure substantially through the polyurethane curing process.
Type:
Application
Filed:
October 12, 2017
Publication date:
August 23, 2018
Applicant:
New Spirit Backings, LLC
Inventors:
Paul Walker, Bill Akins, David Akins, Terry Calhoun
Abstract: A method for preparing carpet by using polyurethane to anneal secondary backing to a greige, comprising fibers attached to a primary backing. The polyurethane monomers are mixed just prior to application to the greige primary backing allowing the relatively low viscosity polyurethane to penetrate the fibers of the primary backing to aid in fiber lock. The polyurethane is puddle between two rollers that coat a layer of polyurethane onto the greige. The polyurethane coated greige is then contacted with the secondary backing before complete polymerization to insure sufficient tack to hold the backings together resulting in a durable carpet requiring a relatively low weight of polyurethane monomers.
Type:
Grant
Filed:
October 8, 2004
Date of Patent:
December 29, 2009
Assignee:
New Spirit Backing LLC
Inventors:
Glen Hamrick, Paul Walker, Jerry Lindsay, Brian Walker