Abstract: A method for manufacturing a pallet includes the following steps: (a) preparing a bottom case and a top cover respectively; (b) positioning the bottom case and top cover into a mould of an EPS foams molding machine, closing the mould and filling the mould cavity with EPS beads; (c) heating to make the EPS beads expand to form an inner core which is fused with the bottom case or top cover and then doing a cooling process; (d) opening the mould, positioning the top cover or bottom case onto the bottom case or top cover and closing the mould, heating to make the EPS beads expand again to be fused with the top cover or bottom case, and then doing a cooling process; and (e) demolding to produce a pallet. The outer casing and inner core of the pallet has good bond strength, thereby ensuring the quality of pallet.