Abstract: A train control system that can be integrated into a locomotive having a distributed power mode. The train control system includes a router interposed in a communication link between the locomotive computer and the distributed power module that is responsible for telling the locomotive computer whether distributed power mode is active or inactive. The train control system controls the router to obtain any locomotive operational data sent from the locomotive computer to the distributed power module for use by the train control system. The router may additionally intercept and block communications from the distributed power module to the locomotive computer and replace the communications with messages that cause the locomotive computer to provide locomotive operational data that is would not otherwise output in a particular distributed power state.

Abstract: A brake cylinder piston assembly having a composite piston head having a bore formed therethrough, a cup positioned in the bore and coupled to the piston head, and a hollow rod securely welded to the cup. The cup is coupled to the piston head by a series of fingers with locking tabs that extend around the bore of the piston head and engage a rim of the cup. The bore of the piston head has two steps that correspond to the two steps formed into outside of the cup so the two step outer diameter of the cup is securely seated in the two step inner diameter of the bore. A plastic load disc having a hemispherical cavity may be positioned within the end of the hollow rod that is secured to the cup to absorb high energy hand brake releases.

Abstract: A brake cylinder with a cylinder body having a first flange extending radially therefrom to form a radial edge with a bevel and a non-pressure head having a second flange extending radially therefrom, wherein the second flange is spaced apart from the first flange to define a first gap and includes an angled portion that extends over the bevel of the first flange to define a second gap in communication with the first gap. The two flanges form a gap in communication with the interior of the brake cylinder that extends outwardly to a V-shaped gap between the bevel of the first flange and the angled portion of the second flange to define a brake cylinder vent. The vent may be limited to four predetermined locations spaced equidistantly about the brake cylinder or the vent may extend circumferentially about the brake cylinder.

Abstract: A pneumatically piloted retainer valve for bottling brake cylinder pressure that can be set and released in response to changes in the brake pipe pressure. Pneumatically piloted retainer valve provides a brake cylinder pressure retaining function that bottles applied brake cylinder pressure in the brake cylinder when brake pipe pressure is less than a predetermined cut-in pressure. Pneumatically piloted retainer valve includes a retainer valve movable between a reset position, where brake cylinder pressure is in communication with exhaust and a bottle position, wherein brake cylinder pressure is isolated from exhaust. A retainer pilot control valve provides for piloting of the retainer valve in response to a predetermined reduction or threshold increase in brake pipe pressure.

Abstract: A prolonged release system having a locking member pivotally mounted on a post within a hand brake and having an arm that contacts a clutch assembly to prevent the clutch assembly of the handbrake from engaging after it has been manually released. Rotation of the hand brake wheel causes a pawl on a ratchet gear to move into contact with a cam of the locking member so that the arm of the locking member moves out of contact with the clutch assembly. By maintaining the clutch assembly in a released position, the prolonged release system ensures that the brake chain drum is decoupled from the driveshaft of the hand brake and prevents the inadvertent application of the brakes. When a user turns the hand brake wheel, the locking member is disengaged from the clutch assembly and the hand brake can be set by a user.

Abstract: An intelligent locomotive brake control system which selects and optimizes use of dynamic, independent, and automatic brakes on the locomotive to assure intended brake power, to minimize in-train forces, minimize brake component wear, and to automate standard train brake protocol. The system may be programmed to alter an automatic brake application commanded by a train driver to omit or reduce the amount of the automatic brake application in favor of a dynamic brake application, and independent brake application, or combination thereof.

Abstract: A system that can automatically measure, track, and/or report train emissions for complying with geographic environmental restrictions. An emissions module determines the amount of emissions emitted by a train over time. A location module tracks the location of the locomotive of the train relative geographic locations having emission regulations. A compliance module records the amount of emissions emitted by the train in the geographic location.

Abstract: A system that can automatically control the emissions of each locomotive in a consist to reduce overall train emissions. An emissions module determines the amount of emissions emitted by a train. An emissions control module commands the locomotive, via the train control system, to operate in a predetermined state to achieve a particular amount of emissions. A location module can track the location of the locomotive of the train relative geographic locations having emission regulations so that the emissions control module can command appropriate changes in the locomotive to reduce emissions.

Abstract: An air dryer for a locomotive air supply system that includes a controller programmed to initiate a sleep mode that inhibits the air dryer and de-energizes all valves. The controller determines when it is appropriate to enter into sleep mode based on various conditions of the locomotive air supply system. More specifically, the controller is programmed to calculate whether the air dryer should be placed into sleep mode based on operational characteristics of the locomotive air supply system that are indicative that the system has been idled. The initiation of an air dryer sleep mode by the controller prevents undesirable venting of air from the air supply system and unnecessary usage of locomotive battery power.

Abstract: A parking brake for a body mounted brake cylinder having either a single locking mechanism cooperates with a threaded shaft that is centrally mounted within the brake cylinder or with multiple locking mechanisms that are positioned symmetrically about the centerline of the brake cylinder push rod so that the push or piston rod can still accommodate arcuate motion of the level of the braking system. The locking mechanism may be controlled by a mechanical linkage or through a pneumatic circuit. Activation of the locking mechanisms prevents axial movement of the brake piston. As a result, engagement of the locking mechanism may be used to prevent a release of the brakes after then have been applied to provide an automatic parking brake.

Abstract: A locking mechanism for a brake cylinder that has a tube surrounding the hollow shaft of the brake cylinder with a first set of teeth formed along an outer surface thereof. A gate having a second set of teeth corresponding to the first set of teeth is moveable in between a first position, wherein the first and second set of teeth are engaged to prevent movement of the brake cylinder piston, and a second position where the first and second set of teeth are disengaged to allow movement of the brake cylinder piston. A spring biases the gate into the locked position and a supplemental piston responsive to a source of brake pipe pressure can move the gate into the unlocked position so that the main piston is free to move.

Abstract: A gladhand coupling that prevents inadvertent separation of the coupling halves. Each half is equipped with a lug having a ramped pad and a flange defining a channel having a corresponding ramped pad. When two halves are positioned together then rotated into the locked position, the ramped pad of the lug is positioned proximately to the ramped pad of the flange to prevent inadvertent lateral compression of the two halves that could cause unintentional uncoupling. The coupling may be disconnected by simple rotation of one coupling half relative to the other and by pulling the coupling apart as done by current rail car decoupling procedures.

Abstract: An intelligent locomotive brake control system which selects and optimizes use of dynamic, independent, and automatic brakes on the locomotive to assure intended brake power, to minimize in-train forces, minimize brake component wear, and to automate standard train brake protocol. The system may be programmed to alter an automatic brake application commanded by a train driver to omit or reduce the amount of the automatic brake application in favor of a dynamic brake application, and independent brake application, or combination thereof.

Abstract: A locking mechanism for a brake cylinder that has a tube surrounding the hollow shaft of the brake cylinder with a first set of teeth formed along an outer surface thereof. A gate having a second set of teeth corresponding to the first set of teeth is moveable in between a first position, wherein the first and second set of teeth are engaged to prevent movement of the brake cylinder piston, and a second position where the first and second set of teeth are disengaged to allow movement of the brake cylinder piston. A spring biases the gate into the locked position and a supplemental piston responsive to a source of brake pipe pressure can move the gate into the unlocked position so that the main piston is free to move.

Abstract: A computer controlled locomotive brake (CCB) configured for setting and releasing the automatic parking brakes of the railcars of a train. The CCB may initially recharge the brake pipe to a pressure slightly less than the parking brake unlatch pressure. The CCB may then continue charging to this level until the brake pipe flow, measured at the CCB on the controlling locomotive and the brake pipe pressure on the last car, as measured by an end of train device, indicate that the pressure in the braking system reservoirs are substantively equal to the brake pipe pressure. Once the reservoirs are substantively charged, the CCB may complete the brake release and recharge by recharging the brake pipe pressure to its final charge so that all parking brakes are released and the train has sufficient braking system recharge to safely control movement of the train.

Abstract: An air dryer having a heater associated with its inlet and exhaust valves to prevent freezing at cold temperatures. The air dryer includes a temperature sensor associated with the valve block and a controller that can inhibit the operation of the valves when the temperature falls is a predetermined threshold until the heater can sufficiently warm the valve block. To prevent overheating of the heater, the controller can adjust the duty cycle of the heater as the inlet air temperatures increases.

Abstract: A brake controller having independently adjustable friction and detent torque to allow for easy adjustment of handle feel without changing or replacing components. The brake handle is coupled to a cam that rotates with the handle and has a series of divots in its outer circumference corresponding to established brake handle positions. A detent roller is biased by an adjustable spring into engagement with the outer circumference of the cam and thus into the divots when the handle is moved. A separately adjustable spring biases a lateral surface of the cam into engagement with a frictional surface.

Abstract: A locomotive brake controller that has a body configured to interconnect to a desktop location in the cab of a locomotive and a mount that can attach the base of the controller to a vertical stand in the cab of a locomotive. The controller also includes an operator interface adaptor that can be clocked relative to the body and an operator face plate that can be clocked relative to the mount depending on the location of installation to ensure proper tilting of the interface relative to the operator and proper orientation of the operator display. Alternatively, the adaptor may include a fixed face plate that includes a moveable display and an adhesive membrane with operator buttons to properly orient the display.

Abstract: A train speed profiling system for use in connection with a train management system that can generate a virtual profile of a predetermined route having an estimated time of arrival at a destination based on data specific to the route and the actual train that will travel on the route. The virtual profile may be adjusted for any acceleration and any deceleration required by the train, and then optimized for reduced fuel consumption by reducing braking effort and improving coasting opportunities over the route if the estimated time of arrival is earlier than a desired time of arrival. The virtual profile may further be conformed so that the estimate time of arrival matches the desired time of arrival within a narrow threshold.

Abstract: An electronically controlled pneumatic (ECP) overlay control valve can selective switch between a conventional pneumatic mode and an ECP mode. In ECP mode, the overlay control valve shunts the brake cylinder pressure of the pneumatic control valve which allows a relay valve to build or exhaust pressure in the brake cylinder in response to an electronically controlled apply/release circuit. In conventional pneumatic mode, the overlay control valve disconnects the relay valve and allows a conventional pneumatic control valve to control the pressurization and exhausting of the brake cylinder.