Abstract: The present invention provides technology that uniformly heats and melts a plurality of solder material arranged in a plurality of locations on a board, and uniformly solders a plurality of parts to the board that are arranged in a plurality of locations on the board. A soldering apparatus includes an induction coil having a length in the longitudinal direction that is longer than the length of the board. An inner space having a size sufficient to arrange the board therein is maintained inside the induction coil. The board supporting the parts and the solder material will be positioned in the approximate center of the inner space of the induction coil. An alternating current will flow through the induction coil in this state. An alternating magnetic field will be generated in the inner space of the induction coil. Magnetic fluxes will substantially uniformly pass through the inner space of the induction coil along the longitudinal direction of the induction coil.

Abstract: In a soldering method for soldering an electronic component including a palladium or palladium alloy layer formed on a surface of the electronic component and also including a soldering lead terminal onto a printed wiring board including a soldering land and plated through hole, a solder layer containing tin and zinc as main components is formed on the surfaces of the land through hole by a HAL treatment. The lead terminal is inserted and mounted in the through hole. The printed wiring board is brought into contact with jet flows of a solder containing tin and zinc as the main components to thereby supply a solder to the land and through hole.

Abstract: An R-ALIP type electromagnetic pump having an inner core, a linear pipe, and a combination of an outer core and coils provided around the linear pipe is disposed outside a solder vessel containing a molten solder. The solder vessel has a bottom wall made of an iron having at least 100 times as high a magnetic permeability as that of the molten solder and having a magnetic permeability not less than that of the inner core and a wall thickness not less than that of the inner core so that a magnetic field from the R-ALIP type electromagnetic pump cannot leak into the solder. Therefore, a stray current derived from an alternating magnetic field can be prevented from spreading in the molten solder.

Abstract: In a soldering method for soldering an electronic component including a palladium or palladium alloy layer formed on a surface of the electronic component and also including a soldering lead terminal onto a printed wiring board including a soldering land and plated through hole, a solder layer containing tin and zinc as main components is formed on the surfaces of the land through hole by a HAL treatment. The lead terminal is inserted and mounted in the through hole. The printed wiring board is brought into contact with jet flows of a solder containing tin and zinc as the main components to thereby supply a solder to the land and through hole.

Abstract: In a soldering method for soldering an electronic component including a palladium or palladium alloy layer formed on a surface of the electronic component and also including a soldering lead terminal onto a printed wiring board including a soldering land and plated through hole, a solder layer containing tin and zinc as main components is formed on the surfaces of the land through hole by a HAL treatment. The lead terminal is inserted and mounted in the through hole. The printed wiring board is brought into contact with jet flows of a solder containing tin and zinc as the main components to thereby supply a solder to the land and through hole.

Abstract: A soldering apparatus for soldering a printed wiring board includes a solder vessel for containing molten solder, a nozzle disposed in the vessel and having opposing first and second opening, and an electromagnetic pump secured in the vessel and including a tubular member defining a solder flow path therein and having an inlet and an outlet connected to the second opening of the nozzle. The pump has cores and coils disposed at a position below the surface level of the molten solder and arranged to generate a moving magnetic field in the path when the coils are electrically energized, so that the molten solder is fed from the inlet to the outlet and is projected from the first opening of the nozzle to form a solder wave.

Abstract: A soldering apparatus for soldering a printed wiring board, including a solder vessel for containing a molten solder, a nozzle disposed in the vessel and having a first opening and a second opening, and an electromagnetic pump secured in the vessel and including a tubular member defining a solder flow path therein and having an inlet and an outlet connected to the second opening of the nozzle. The pump has cores and coils disposed at a position below the surface level of the molten solder and arranged to generate a moving magnetic field in the path when the coils are electrically energized, so that the molten solder is fed from the inlet to the outlet and is projected from the first opening of the nozzle to form a solder wave.

Abstract: A gas flow controlling device including a housing having a gas inlet and a gas outlet and defining therewithin a gas flow passage diverging in the direction from the inlet to the outlet so that the cross-sectional area of the gas flow passage increases from the inlet to the outlet, and a plurality of spaced apart baffle plates provided in the gas flow passage to render the gas flow passage meandering. An apparatus for soldering an article, including a wave-soldering zone for contacting the article with a solder wave, and one or more above-mentioned gas flow controlling devices for establishing an inert gas atmosphere in the soldering zone.

Abstract: A soldering device includes a solder vessel for containing a molten solder, solder ejecting nozzle disposed in the solder vessel for upwardly ejecting the molten solder to form a solder wave thereabove, a cover plate covering the vessel and having an opening such that the solder wave can pass therethrough, a nozzle forming body provided adjacent at least one side of the solder wave to define a thin space between the nozzle forming body and the cover plate, and a gas feed conduit connected to the nozzle forming body for feeding a gas to the thin space, so that the gas is jetted through the thin space and flows toward the solder wave.

Abstract: A soldering apparatus is disclosed which includes a longitudinally extending, air-tight housing having four contiguous, first through fourth zones and and inlet and outlet openings at both longitudinal ends thereof, a conveyer for conveying an article to be soldered along a predetermined path extending through the inlet opening, the first to fourth zones and the outlet opening, a soldering device provided in the second zone for applying a molten solder to the article traveling through the second zone, a plurality of upper and lower partition plates disposed in each of the first, third and fourth zones to partition each zone into a plurality of open ended chambers, an inert gas diffuser provided within at least one of the chambers of the third zone, and an air diffuser provided within at least one of the chambers of the fourth zone, so that the diffusion of air from the fourth zone to the third zone is substantially prevented while the diffusion of the inert gas from the third zone to the outlet opening throug

Abstract: A method and apparatus for reflow-soldering of printed circuit boards are disclosed. A printed circuit board having electronic parts with lead wires having low temperature resistance alone or together with electronic part of high temperature resistance can be soldered according to the reflow-soldering method in a specifically designed heating zone involving plural preheating chambers and a reflowing chamber while maintaining a difference in temperature between the obverse surface and the reverse surface of the board without causing any soldering failure and any environmental pollution.

Abstract: A soldering apparatus is disclosed which comprises a conveyor for moving print circuit boards along a predetermined path, an inert gas-filling chamber provided with a solder tank wherein the print circuit board is soldered in the inert gas atmosphere, primary and secondary, external air shutoff chambers positioned in front of and in rear of the inert gas-filling chamber, respectively. Both primary and secondary chambers are provided respectively with a first shutter having a mechanism for open/close action and capable of isolating the inside of the chambers from external air and with a second shutter having a mechanism for open/close action and capable of preventing release of the inert gas in the inert gas-filling chamber and are connected through a valve to a vacuum tank capable of evacuating the primary and secondary chambers.

Abstract: A printed circuit board transferring device is disclosed which includes a pair of endless roller chains defining a printed circuit board transferring path therebetween, a plurality of support members fixed to the chains for movement therewith and each adapted to support printed circuit boards thereon, a clamp plate member provided on each of the support members and moveable between close and open positions, and an engaging member provided both ends of the transfer path and engageable with upper surface of the clamp plate members to maintain the clamp plate members in the open positions, so that the printed circuit boards supported on the supporting members are clamped between the supporting members and the clamp plate members during the non-engagement of the clamp plate members with the engaging member.

Abstract: A soldering apparatus of a reflow type contains a preheating chamber and a reflow chamber which are provided with a plurality of heaters for heating printed circuit boards with chips temporarily mounted thereon with solder pastes during conveyance by a conveyor. The heaters are mounted on the side walls of the chamber, extending along a direction of conveyance of the printed circuit boards. The chambers are also provided with a screening member respectively so as to prevent direct radiation of radiant heat from the heaters into the chambers and onto the printed circuit boards and to provide a uniform air flow so as to be blown uniformly onto the printed circuit boards.

Abstract: A soldering apparatus of the reflow type contains a preheating chamber and a reflow chamber which are provided with a plurality of heaters for heating printed circuit boards with chips temporarily mounted thereon with solder pastes during conveyance by a conveyor. The heaters are provided with a screening member and/or a partition member so as to prevent direct radiation of radiant heat from the heaters into the chambers and onto the printed circuit boards and to provide a uniform air flow to be blown uniformly onto the printed circuit boards. The heaters are arranged so as to heat them in such a manner as to increase temperatures in the direction from an inlet to an outlet so as to become higher with a predetermined temperature differential from the previous heater, thus removing bubbles generated upon fusion of the solder pastes and minimizing heat shock to the chips as they are heated.

Abstract: A device for correcting warp of printed circuit boards in carrierless soldering apparatus wherein the printed circuit boards are soldered while being held by holding claws of a conveying means is disclosed, which comprises a sliding means involving a single or plural warp-correcting means, sliding plates for installing the warp-correcting means thereon, and a single or plural pairs of slide beds provided in parallel to the direction of movement of the printed circuit boards, and a driving means for reciprocating the slide means in parallel to the direction of movement of the printed circuit boards.

Abstract: A soldering apparatus capable of forming a flowing layer of a molten solder with which an article to be soldered is contacted and the height of the upper surface of which is automatically controlled between predetermined upper and lower levels by continuously detecting the upper surface with two detectors. Each detector has a vertical pipe whose top is connected to a source of a pressurized gas and whose bottom is opened downward so that the pressure within the pipe is increased or released when the upper surface of the solder is positioned above or below the open bottom end of the pipe. A pressure switch is provided in each pipe to detect the increase and decrease of the pressure within the pipe to detect the upper surface of the solder layer.

Abstract: A soldering apparatus of a type in which printed circuit boards having temporarily mounted thereon chip parts with solder paste are heated within a heating chamber to cause the solder paste to reflow. The heating chamber is partitioned into preheating chamber or chambers and a reflowing chamber, with each preheating chamber being divided into gas flow channels and center space through which the board is transferred and in which a heater, flow control plates and a fan are provided so that the hot air heated with the heater in each preheating chamber is forcibly recirculated within each chamber to preheat the board uniformly. The preheated board is transferred to the reflowing chamber provided with far infrared radiation lamps to cause the solder paste to reflow.

Abstract: A printed circuit board transferring device is disclosed which includes a pair of endless roller chains defining a printed circuit board transferring path therebetween, a plurality of support members fixed to the chains for movement therewith and each adapted to support printed circuit boards thereon, a clamp plate member provided on each of the support members and moveable between close and open positions, and engaging plates provided on both sides of the transfer path and engageable with upper surfaces of the clamp plate members to maintain the clamp plate members in the close positions, so that the printed circuit boards supported on the supporting members are clamped between the supporting members and the clamp plate members during the engagement of the clamp plate members with the engaging plates.

Abstract: An apparatus for soldering printed circuit boards moving along a predetermined path of travel, comprises an upwardly extending nozzle member having an opening at its top end from which molten solder is caused to overflow to form an overflowing molten solder with which the underside surface of the printed circuit board is contacted, and an adjustable outlet member rotatably disposed in the opening to define an outlet extending in the direction transverse to the path of travel, so that by adjusting the angular position of the outlet member the orientation of the outlet may be varied for adjustment of the direction and height of the overflowing solder.