Patents Assigned to nLight Photonics Corporation
  • Publication number: 20090168826
    Abstract: A semiconductor laser and a method of forming the same are provided. The n-side and p-side junctions are independently optimized to improve carrier flow. The material for the n-side cladding layer is selected to yield a small conduction to valance band gap offset ratio while the material for the p-side cladding layer is selected to yield a large conduction to valance band gap offset ratio.
    Type: Application
    Filed: March 26, 2008
    Publication date: July 2, 2009
    Applicant: nLight Photonics Corporation
    Inventors: Jason Nathaniel Farmer, Mark Andrew DeVito, Zhe Huang, Paul Andrew Crump, Michael Peter Grimshaw, Prabhuram Thiagarajan, Weimin Dong, Jun Wang
  • Publication number: 20090103580
    Abstract: An optical source comprised of a stack of at least two laser diode subassemblies is provided. Each laser diode subassembly includes a submount and a multi-mode, single emitter laser diode. Each of the at least two laser diode subassemblies is mounted to a stepped mounting member such that the output beams from the at least two laser diode subassemblies are vertically displaced along the z-axis, horizontally displaced along the y-axis, and not horizontally displaced along the x-axis.
    Type: Application
    Filed: December 16, 2008
    Publication date: April 23, 2009
    Applicant: nLight Photonics Corporation
    Inventors: Jason Nathaniel Farmer, Derek E. Schulte, Yu Yan
  • Patent number: 7444046
    Abstract: A single piece optic for coupling the output of a diode laser array into an optical fiber array is provided. The coupling optic has a planar back surface which, during use with a diode laser array, is positioned substantially parallel to the front face of the laser array. The coupling optic is fabricated from a single substrate and is comprised of a plurality of optical elements. Depending upon the technique used to fabricate the optical elements, the individual optical elements may be trapezoidally-shaped or rectangularly-shaped. The front surface of each optical element is tilted, thus preventing reflected laser radiation from resonating within the diode laser's emitters. Preferably the wedge angle for the tilted front surface is greater than 2 mrad, thus accomplishing the goal of limiting feedback into the emitters, and less than 4 mrad, thus reducing beam steering.
    Type: Grant
    Filed: October 18, 2005
    Date of Patent: October 28, 2008
    Assignee: nLight Photonics Corporation
    Inventor: Scott R. Karlsen
  • Patent number: 7443895
    Abstract: An extremely versatile diode laser assembly is provided, the assembly comprised of a plurality of diode laser subassemblies mounted to a stepped cooling block. The stepped cooling block allows the fabrication of a close packed and compact assembly in which individual diode laser subassembly output beams do not interfere with one another.
    Type: Grant
    Filed: March 17, 2006
    Date of Patent: October 28, 2008
    Assignee: nLight Photonics Corporation
    Inventors: Derek E. Schulte, Yu Yan, Robert J. Martinsen, Aaron L. Hodges, Scott R. Karlsen
  • Patent number: 7436868
    Abstract: An extremely versatile diode laser assembly is provided, the assembly comprised of a plurality of diode laser subassemblies mounted to a stepped cooling block. The stepped cooling block allows the fabrication of a close packed and compact assembly in which individual diode laser subassembly output beams do not interfere with one another.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: October 14, 2008
    Assignee: nLight Photonics Corporation
    Inventors: Derek E. Schulte, Yu Yan, Robert J. Martinsen, Aaron L. Hodges, Scott R. Karlsen
  • Patent number: 7420996
    Abstract: An extremely versatile diode laser assembly is provided, the assembly comprised of a plurality of diode laser subassemblies mounted to a stepped cooling block. The stepped cooling block allows the fabrication of a close packed and compact assembly in which individual diode laser subassembly output beams do not interfere with one another.
    Type: Grant
    Filed: March 17, 2006
    Date of Patent: September 2, 2008
    Assignee: nLight Photonics Corporation
    Inventors: Derek E. Schulte, Yu Yan, Robert J. Martinsen, Aaron L. Hodges, Scott R. Karlsen
  • Publication number: 20080117944
    Abstract: Method and apparatus are provided that limit the current ramp rate applied to a laser bar or a single emitter laser diode to a predetermined value of 150 milliamps per millisecond or less. In addition to the laser diode and its power supply, the apparatus includes a power supply control circuit that performs the function of limiting the power supply ramp rate. The power supply control circuit can be separate from, or integrated within, the power supply.
    Type: Application
    Filed: November 16, 2006
    Publication date: May 22, 2008
    Applicant: nLight Photonics Corporation
    Inventors: David Clifford Dawson, David R. Balsley
  • Publication number: 20070268945
    Abstract: An extremely versatile diode laser assembly is provided, the assembly comprised of a plurality of diode laser subassemblies mounted to a stepped cooling block. The stepped cooling block allows the fabrication of a close packed and compact assembly in which individual diode laser subassembly output beams do not interfere with one another.
    Type: Application
    Filed: July 31, 2007
    Publication date: November 22, 2007
    Applicant: nLight Photonics Corporation
    Inventors: Derek Schulte, Yu Yan, Robert Martinsen, Aaron Hodges, Scott Karlsen
  • Publication number: 20070268947
    Abstract: An extremely versatile diode laser assembly is provided, the assembly comprised of a plurality of diode laser subassemblies mounted to a stepped cooling block. The stepped cooling block allows the fabrication of a close packed and compact assembly in which individual diode laser subassembly output beams do not interfere with one another.
    Type: Application
    Filed: July 31, 2007
    Publication date: November 22, 2007
    Applicant: nLight Photonics Corporation
    Inventors: Derek Schulte, Yu Yan, Robert Martinsen, Aaron Hodges, Scott Karlsen
  • Publication number: 20070268946
    Abstract: An extremely versatile diode laser assembly is provided, the assembly comprised of a plurality of diode laser subassemblies mounted to a stepped cooling block. The stepped cooling block allows the fabrication of a close packed and compact assembly in which individual diode laser subassembly output beams do not interfere with one another.
    Type: Application
    Filed: July 31, 2007
    Publication date: November 22, 2007
    Applicant: nLight Photonics Corporation
    Inventors: Derek Schulte, Yu Yan, Robert Martinsen, Aaron Hodges, Scott Karlsen
  • Publication number: 20070235839
    Abstract: A method of minimizing stress within large area semiconductor devices which utilize a GaAs substrate and one or more thick layers of AlxGa1-xAs is provided, as well as the resultant device. In general, each thick AlxGa1-xAs layer within the semiconductor structure is replaced, during the structure's fabrication, with an AlxGa1-xAszP1-z layer of approximately the same thickness and with the same concentrations of Al and Ga. The AlxGa1-xAszP1-z layer is lattice matched to the GaAs substrate by replacing a small percentage of the As in the layer with P.
    Type: Application
    Filed: October 7, 2005
    Publication date: October 11, 2007
    Applicant: nLight Photonics Corporation
    Inventors: Mark DeVito, Paul Crump, Jun Wang, Weimin Dong, Michael Grimshaw, Christopher Ebert
  • Publication number: 20070217467
    Abstract: A laser diode package is provided. The laser diode package includes a plurality of laser diode submount assemblies, each assembly including a submount to which one or more laser diodes are attached. An electrically isolating pad is attached to the same surface of the submount as the laser diode. A metallization layer is deposited onto the outermost surface of the electrically isolating pad, to which an electrical contact pad is bonded. Electrical interconnects, such as wire or ribbon interconnects, connect the laser diode or diodes to the metallization layer. Preferably the laser diode stack is formed by electrically and mechanically bonding together the bottom surface of each submount to the electrical contact pad of an adjacent submount assembly. The laser diode stack is thermally coupled to a cooling block. Preferably thermally conductive and electrically isolating members are interposed between the laser diode stack and the cooling block.
    Type: Application
    Filed: March 20, 2006
    Publication date: September 20, 2007
    Applicant: nLight Photonics Corporation
    Inventors: Mark DeFranza, David Dawson, Jason Farmer
  • Publication number: 20070217468
    Abstract: A laser diode package is provided, the package including a plurality of laser diode submount assemblies. Each submount assembly includes a submount. At least one laser diode is attached to a front portion of each submount while a spacer, preferably comprised of an electrically isolating pad and an electrical contact pad, is attached to a rear portion of each submount. Electrical interconnects, such as wire or ribbon interconnects, connect the laser diode or diodes to the electrical contact pad, either directly or indirectly. Preferably the laser diode stack is formed by electrically and mechanically bonding together the bottom surface of each submount to the electrical contact pad of an adjacent submount assembly. The laser diode stack is thermally coupled to a cooling block. Preferably thermally conductive and electrically isolating members are interposed between the laser diode stack and the cooling block.
    Type: Application
    Filed: May 4, 2006
    Publication date: September 20, 2007
    Applicant: nLight Photonics Corporation
    Inventors: Mark DeFranza, David Dawson, Jason Farmer
  • Publication number: 20070217471
    Abstract: A laser diode package is provided, the package including a plurality of laser diode submount assemblies. Each laser diode submount assembly includes a submount comprised of a non-conductive material. At least one laser diode is attached to a first portion of one surface of each submount while a spacer is attached to a second portion of the same submount surface. Preferably the submount has a high thermal conductivity and a CTE that is matched to that of the laser diode. The laser diode stack is formed by mechanically coupling the bottom surface of each submount to the spacer of an adjacent submount assembly. The individual laser diodes of the fabricated stack can be serially coupled together, coupled together in parallel, or individually addressable. To provide package cooling, the laser diode stack is thermally coupled to a cooling block.
    Type: Application
    Filed: July 24, 2006
    Publication date: September 20, 2007
    Applicant: nLight Photonics Corporation
    Inventors: Mark DeFranza, David Dawson, Jason Farmer
  • Publication number: 20070217470
    Abstract: An end-pumped solid state laser utilizing a laser diode stack of laser diode subassemblies as the pump source is provided. The laser gain medium of the solid state laser is contained within a laser cavity defined by a pair of reflective elements. Each laser diode subassembly includes a submount to which one or more laser diodes are attached. The fast axis corresponding to each output beam of each laser diode is substantially perpendicular to the mounting surfaces of the submount. The laser diodes can be of one wavelength or multiple wavelengths. Preferably the submount has a high thermal conductivity and a CTE that is matched to that of the laser diode. On top of the submount, adjacent to the laser diode, is a spacer. The laser diode stack is formed by mechanically coupling the bottom surface of each submount to the spacer of an adjacent submount assembly. Preferably the laser diode stack is thermally coupled to a cooling block.
    Type: Application
    Filed: May 18, 2006
    Publication date: September 20, 2007
    Applicant: nLight Photonics Corporation
    Inventors: Mark DeFranza, David Dawson, Jason Farmer
  • Publication number: 20070217469
    Abstract: A side-pumped solid state laser utilizing a laser diode stack of laser diode submount assemblies is provided. The laser gain medium of the solid state laser is contained within a laser cavity defined by a pair of reflective elements. Each laser diode submount assembly includes a submount to which one or more laser diodes are attached. The radiation-emitting active layer of each laser diode is positioned substantially parallel to the mounting surfaces of the submount, causing the fast axis of each laser diode's output beam to be substantially orthogonal to the submount mounting surfaces. The laser diodes can be of one wavelength or multiple wavelengths. Preferably the submount has a high thermal conductivity and a CTE that is matched to that of the laser diode. On top of the submount, adjacent to the laser diode, is a spacer. The laser diode stack is formed by mechanically coupling the bottom surface of each submount to the spacer of an adjacent submount assembly.
    Type: Application
    Filed: May 4, 2006
    Publication date: September 20, 2007
    Applicant: nLight Photonics Corporation
    Inventors: Mark DeFranza, David Dawson, Jason Farmer
  • Publication number: 20070171947
    Abstract: A system is provided that electrically isolates a diode laser when the health of the diode laser deteriorates past a preset value. In addition to the diode laser and its power supply, the system includes a monitoring system that monitors the voltage across the diode laser and/or the voltage across a series resistor and/or the operating temperature of the diode laser and/or one or more characteristics of the output beam of the diode laser and/or the temperature of the diode laser coolant and/or the flow rate of the diode laser coolant. The system also includes a power supply controller and associated control circuit that is activated upon receipt of a trigger signal from the monitoring system.
    Type: Application
    Filed: January 24, 2006
    Publication date: July 26, 2007
    Applicant: nLight Photonics Corporation
    Inventor: Jacob Bell
  • Publication number: 20070116071
    Abstract: An extremely versatile diode laser assembly is provided, the assembly comprised of a plurality of diode laser subassemblies mounted to a stepped cooling block. The stepped cooling block allows the fabrication of a close packed and compact assembly in which individual diode laser subassembly output beams do not interfere with one another.
    Type: Application
    Filed: March 17, 2006
    Publication date: May 24, 2007
    Applicant: nLight Photonics Corporation
    Inventors: Derek Schulte, Yu Yan, Robert Martinsen, Aaron Hodges, Scott Karlsen
  • Publication number: 20070116072
    Abstract: An extremely versatile diode laser assembly is provided, the assembly comprised of a plurality of diode laser subassemblies mounted to a stepped cooling block. The stepped cooling block allows the fabrication of a close packed and compact assembly in which individual diode laser subassembly output beams do not interfere with one another.
    Type: Application
    Filed: March 17, 2006
    Publication date: May 24, 2007
    Applicant: nLight Photonics Corporation
    Inventors: Derek Schulte, Yu Yan, Robert Martinsen, Aaron Hodges, Scott Karlsen
  • Publication number: 20070115617
    Abstract: An extremely versatile laser diode assembly is provided, the assembly comprised of a plurality of laser diode subassemblies mounted to a stepped cooling block. The stepped cooling block allows the fabrication of a close packed and compact assembly in which individual laser diode subassembly output beams do not interfere with one another.
    Type: Application
    Filed: September 27, 2006
    Publication date: May 24, 2007
    Applicant: nLight Photonics Corporation
    Inventors: Derek Schulte, Yu Yan, Robert Martinsen, Aaron Hodges, Scott Karlsen