Patents Assigned to NOVA Chemicals (International) S.A.
  • Publication number: 20230340170
    Abstract: A four component additive package that contains a first phosphite, a second phosphite, a primary antioxidant and an optical brightener is used in combination with a polyethylene that is polymerized with a mixed catalyst system that contains two different types of catalysts. The stabilized polyethylene exhibits improved color performance.
    Type: Application
    Filed: August 20, 2021
    Publication date: October 26, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Derek Wasylenko, Brian Molloy, Tony Tikuisis, Marcelo Yamane
  • Publication number: 20230339150
    Abstract: Compositions for forming rotationally molded (rotomolded) parts, methods for forming the rotomolded parts, and the rotomolded parts are provided. An exemplary rotomolding composition includes a virgin resin, including a polyethylene polymer, and a postconsumer recycle (PCR) resin.
    Type: Application
    Filed: September 3, 2021
    Publication date: October 26, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Henry Hay, Carmine D'Agostino
  • Publication number: 20230338756
    Abstract: Disclosed herein are the design and construction methods for a specialized structure, or “cabinet”, to house compressed gas cylinders such that they may be kept within an ordinary building.
    Type: Application
    Filed: November 30, 2020
    Publication date: October 26, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Evan MAH, Thomas CHEE, Adam MILLER, Paul MESQUITA
  • Patent number: 11772073
    Abstract: Oxidative dehydrogenation catalysts for converting lower paraffins to alkenes such as ethane to ethylene when prepared as an agglomeration, for example extruded with supports comprising slurries of Nb2O5.
    Type: Grant
    Filed: February 3, 2021
    Date of Patent: October 3, 2023
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Xiaoliang Gao, Marie Annette Barnes, Yoonhee Kim, Vasily Simanzhenkov, David Sullivan, Renee Laurel Anseeuw, Yipei Styles
  • Patent number: 11773197
    Abstract: This disclosure relates to an improved continuous solution polymerization process wherein production rate is increased. Process solvent, ethylene, optional comonomers, optional hydrogen and a bridged metallocene catalyst formulation are injected into a first reactor to form a first ethylene interpolymer. Optionally, process solvent, ethylene, optional comonomers, optional hydrogen and a bridged metallocene catalyst formulation are injected into a second reactor forming a second ethylene interpolymer. The first and second reactors may be configured in series or parallel modes of operation. Optionally, a third ethylene interpolymer is formed in a third reactor, wherein a homogeneous catalyst formulation or a heterogeneous catalyst formulation is employed. In solution, the first, optional second and optional third ethylene interpolymers are combined, the catalyst is deactivated, the solution is optionally passivated and following a phase separation process an ethylene interpolymer product is recovered.
    Type: Grant
    Filed: May 5, 2020
    Date of Patent: October 3, 2023
    Assignee: NOVA CHEMICALS (INTERNATIONAL) S.A.
    Inventors: Niousha Kazemi, Monika Kleczek, Vinod Konaganti, Bronwyn Gillon, Shivendra Goyal, Fazle Sibtain, Sepideh Kasiri, Stephen Salomons, Kenneth Taylor, Mehdi Keshtkar
  • Publication number: 20230295355
    Abstract: An ethylene interpolymer product comprises a first component with an undetectable level of long-chain branches and a second component with a detectable level of long-chain branches wherein said first component has a weight-average molecular weight higher than said second component. The ethylene interpolymer product is characterized as having (a) an Arrhenius type flow activation energy Ea greater than or equal to 33 kJ/mol and less than or equal to 45 kJ/mol; and (b) a number-average relaxation time tn measured at 190° C. greater than or equal to 2 ms and less than or equal to 15 ms, wherein said number-average relaxation time is calculated using zero-shear viscosity ?0 at 190° C. in kPa·s and plateau modulus Formula (I) at 190° C. in MPa, according to Formula (II). Film made from the ethylene interpolymer product may be characterized by a hot-tack peak strength from about 12 N to about 20 N and a lubricated puncture resistance from about 100 J/mm to about 150 J/mm.
    Type: Application
    Filed: October 6, 2021
    Publication date: September 21, 2023
    Applicant: NOVA CHEMICALS (INTERNATIONAL) S.A.
    Inventors: Vinod Konaganti, Shivendra Goyal, Sepideh Kasiri, Bronwyn Gillon
  • Patent number: 11760704
    Abstract: A system and method for coproduction in the production of ethylene, including contacting ethane with an oxidative dehydrogenation (ODH) catalyst in presence of oxygen in a first reactor to dehydrogenate ethane to ethylene, and contacting a first-reactor effluent with an ODH catalyst in a second reactor to form ethanol and acetaldehyde.
    Type: Grant
    Filed: August 17, 2020
    Date of Patent: September 19, 2023
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Vasily Simanzhenkov, Shahin Goodarznia
  • Patent number: 11753533
    Abstract: A polyethylene composition including a first polyethylene which is an ethylene copolymer having a weight average molecular weight of from 70,000 to 250,000 and a molecular weight distribution Mw/Mn of <2.3, a second polyethylene which is an ethylene copolymer or homopolymer having a weight average molecular weight of from 50,000 to 200,000 and a molecular weight distribution Mw/Mn of <2.3, and a third polyethylene which is an ethylene copolymer or homopolymer having a weight average molecular weight of from 70,000 to 200,000 and a molecular weight distribution Mw/Mn of <2.3, where the first polyethylene has more short chain branching than the second polyethylene or the third polyethylene.
    Type: Grant
    Filed: December 16, 2021
    Date of Patent: September 12, 2023
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: XiaoChuan Wang, Peter Zoricak, Brian Molloy, Qinyan Wang, Lawrence VanAsseldonk, Norman Aubee
  • Publication number: 20230279166
    Abstract: This disclosure relates to ethylene interpolymer products comprising a Melt Flow-Intrinsic Viscosity Index value, MFIVI, of from ?0.05 to ?0.80; a first derivative of a melt flow distribution function, formula (I) of form ??1.85 to ??1.51; an unsaturation ratio, UR, of from >0.06 to ?0.60; and a residual catalytic metal of from ?0.03 to ?5 ppm of hafnium. Ethylene interpolymer products comprise at least two ethylene interpolymers. Ethylene interpolymer products are characterized by a melt index (I2) from 0.3 to 500 dg/minute, a density from 0.855 to 0.975 g/cc and from 0 to 25 mole percent of one or more a-olefins. Ethylene interpolymer products have polydispersity, Mw/Mn, from 1.7 to 25; and CDBI50 values from 1% to 98%. These ethylene interpolymer products have utility in flexible and rigid applications.
    Type: Application
    Filed: July 23, 2021
    Publication date: September 7, 2023
    Applicant: NOVA CHEMICALS (INTERNATIONAL) S.A.
    Inventors: Zengrong Zhang, Fazle Sibtain, Stephen Brown, Monika Kleczek
  • Publication number: 20230278013
    Abstract: Provided in this disclosure are catalyst compositions. The catalyst compositions include an oxidative dehydrogenation catalyst that includes a mixed metal oxide having the empirical formula: Mo1.0V0.12-0.49Te0.05-0.17Nb0.10-0.20AlcOd wherein c is from 0 to 2.0 and d is a number to satisfy the valence of the oxide. The compositions are at least 40 wt. % amorphous as measured by XRD. The disclosure also provides methods of making the compositions.
    Type: Application
    Filed: July 8, 2022
    Publication date: September 7, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Vasily Simanzhenkov, Xiaoliang Gao, Marie Barnes, David Sullivan, Yoonhee Kim
  • Publication number: 20230279205
    Abstract: Provided in this disclosure is an ethylene interpolymer composition. The ethylene interpolymer composition includes a first ethylene interpolymer, a second ethylene interpolymer, and a third ethylene interpolymer. Further, the ethylene interpolymer composition has a density of at least 0.945 g/cm3; an environmental stress crack resistance (ESCR), measured according to ASTM D1693, Condition B, 10% IGEPAL CO-360, of at least 90 hours; and an Izod impact strength of at least 80 J/m, as measured according to ASTM D256.
    Type: Application
    Filed: June 4, 2021
    Publication date: September 7, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Celine Bellehumeur, Brian Molloy, Gilbert Arnould, Henry Hay, Tracy Li
  • Publication number: 20230271162
    Abstract: Mixed metal oxide catalysts having an amorphous content of not less than 40 wt. % are prepared by calcining the catalyst precursor fully or partially enclosed by a porous material having a melting temperature greater than 600° C. in an inert container including heating the catalyst precursor at a rate from 0.5 to 10° C. per minute from room temperature to a temperature from 370° C. to 540° C. under a stream of pre heated gas chosen from steam and inert gas and mixtures thereof at a pressure of greater than or equal to 1 psig having a temperature from 300° C. to 540° C. and holding the catalyst precursor at that temperature for at least 2 hours and cooling the catalyst precursor to room temperature.
    Type: Application
    Filed: April 19, 2023
    Publication date: August 31, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Vasily Simanzhenkov, Xiaoliang Gao, David Sullivan, Yipei Styles, Yoonhee Kim, Hanna Drag, Marie Barnes
  • Publication number: 20230272132
    Abstract: A medium pressure solution phase polymerization process is provided in which the amount of long chain branching present in an ethylene/1-octene copolymer is controlled with a bridged hafnocene polymerization catalyst in the presence of different polymerization process conditions.
    Type: Application
    Filed: July 12, 2021
    Publication date: August 31, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Peter Zoricak, Brian Molloy, XiaoChuan Wang, Lawrence Van Asseldonk
  • Publication number: 20230264872
    Abstract: The present disclosure describes bottle closure assemblies which are made at least in part with a polyethylene composition having good processability, good organoleptic properties and good dimensional stability. The bottle closure assembly includes a cap portion, an elongated tether portion, and a retaining means portion. The retaining means portions engages a bottle neck or an upper portion of a bottle. The elongated tether portion connects at least one point on the cap portion to at least one point on the retaining means portion so as to prevent loss of the cap portion from a bottle.
    Type: Application
    Filed: August 23, 2022
    Publication date: August 24, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: XiaoChuan Wang, Ian Gibbons, Eric Vignola, Cliff Baar, Amin Mirzadeh
  • Publication number: 20230235100
    Abstract: Provided in this disclosure are zirconium and hafnium complexes that contain 1) a cyclopentadienyl ligand; 2) an adamantyl-phosphinimine ligand; and 3) at least one other ligand. The use of such a complex, in combination with an activator, as an olefin polymerization catalyst is demonstrated. The catalysts are effective for the copolymerization of ethylene with an alpha olefin (such as 1-butene, 1-hexene, or 1-octene).
    Type: Application
    Filed: April 16, 2021
    Publication date: July 27, 2023
    Applicant: NOVA CHEMICALS (INTERNATIONAL) S.A.
    Inventors: Xiaoliang Gao, Charles Carter, P. Scott Chisholm, Janelle Smiley-Wiens, Darryl Morrison, Alva Woo, Cheng Fan, Chia Yun Chang, Frederick Chiu
  • Publication number: 20230235153
    Abstract: A polyethylene homopolymer composition having a weight average molecular weight Mw, of from 75,000 to 95,000; an Mz of from 200,000 to 325,000; a molecular weight distribution Mw/Mn of from 6 to 12 and a melt index, I2 of from 1.5 to 2.8 grams per 10 minutes can be used to prepare films having a good balance of optical properties and resistance to moisture transmission.
    Type: Application
    Filed: April 30, 2021
    Publication date: July 27, 2023
    Applicant: NOVA CHEMICALS (INTERNATIONAL) S.A.
    Inventors: Patrick Lam, Monika Kleczek, Eric Vignola
  • Publication number: 20230235106
    Abstract: An ethylene copolymer comprising ethylene and at least one alpha olefin having from 4 to 8 carbon atoms has a density f from 0.940 to 0.960 g/cm3, a molecular weight distribution, Mw/Mn of from 9 to 12, and a Z-average molecular weight, Mz of greater than 500,000. The ethylene copolymer is made in a multi-zone reactor system under solution phase polymerization conditions and is useful in the preparation of biaxially oriented polyethylene (BOPE) films.
    Type: Application
    Filed: June 23, 2021
    Publication date: July 27, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Maryam Fereydoon, Shivendra Goyal, Stephen Brown, Owen Lightbody, Norman Aubee, Bronwyn Gillon, Thomas Green, Lison Mark, Christian Carello
  • Patent number: 11708437
    Abstract: This disclosure relates to ethylene interpolymer compositions and films prepared therefrom. Specifically: ethylene interpolymer products having: a dimensionless Long Chain Branching Factor, LCBF, greater than or equal to 0.001; a residual catalytic metal of from ?0.03 to ?5 ppm of hafnium, and; a dimensionless unsaturation ratio, UR, of from ??0.40 to ?0.06, wherein UR is defined by the following relationship; UR=(SCU?TU)/TU, where SCU is the amount of a side chain unsaturation per 100 carbons and TU is amount of a terminal unsaturation per 100 carbons, in said ethylene interpolymer product. The disclosed ethylene interpolymer products have a melt index from about 0.3 to about 500 dg/minute, a density from about 0.855 to about 0.975 g/cc, a polydispersity (Mw/Mn) from about 1.7 to about 25 and a Composition Distribution Breadth Index (CDBI50) from about 1% to about 98%.
    Type: Grant
    Filed: March 31, 2021
    Date of Patent: July 25, 2023
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Niousha Kazemi, Monika Kleczek, Vinod Konaganti, Bronwyn Gillon, Shivendra Goyal, Fazle Sibtain, Sepideh Kasiri, Stephen Salomons, Kenneth Taylor, Mehdi Keshtkar
  • Publication number: 20230202089
    Abstract: In the manufacture of extruded polymers there are a number of surface defects referred to as sharkskin, snakeskin and orange peel which all generally relate to the rheology of the polymer melt. A severe form of surface defect is “melt fracture” which is believed to result when the shear rate at the surface of the polymer is sufficiently high that the surface of the polymer begins to fracture. That is, there is a slippage of the surface of the extruded polymer relative to the body of the polymer melt. The surface generally can't flow fast enough to keep up with the body of the extrudate and a fracture in the melt occurs generally resulting in a severe loss of surface properties for the extrudate. A polymer extension process is disclosed wherein these undesirable surface defects are eliminated.
    Type: Application
    Filed: April 26, 2021
    Publication date: June 29, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Derek Wasylenko, P. Scott Chisholm, Tony Tikuisis, Norman Aubee, Fraser Waldie, Douglas Checknita
  • Patent number: 11685144
    Abstract: Multilayer Films have a first skin layer that is prepared from a high density polyethylene and a second skin layer (also referred to as the sealant layer) that is prepared from a linear low density polyethylene (LLDPE) having a density of from 0.90 to 0.92 g/cc and a Dilution Index, Yd, of greater than 0°. Seals can be prepared by placing two pieces of this film against each other such that the sealant layers are in contact with each other, then applying heat to at least one high density skin layer such that heat is transmitted/conducted through the multilayer film in a sufficient amount to melt the sealant layer and form a seal. The use of LLDPE having a Dilution Index of greater than 0° has been found to improve the sealing performance of multilayer films in comparison to multilayer films where the sealant layer is a conventional LLDPE having a Dilution Index of less than 0°.
    Type: Grant
    Filed: September 20, 2022
    Date of Patent: June 27, 2023
    Assignee: NOVA Chemicals (International) S.A.
    Inventor: Robert Clare