Abstract: A method to prevent corrosion of a susceptible article of a two-article system, in which first and second articles of the two-article system have surfaces facing one another and in which the two articles have different anodic indices includes applying a coating material to the surface of the first article and curing the coating material on the surface of the first article. The method further includes contacting and securing the surface of the first article with the surface of the second article. The two articles exhibit substantially no corrosion following exposure to a corrosive environment under standard GMW17026 for a 15 year simulated test.

Abstract: The present disclosure concerns a powder fastener retention material for application to metal sub-miniature fasteners formulated from a nylon 11 powder having a median average particle size by volume of more than 67 and less than 80 micrometers, a metal sub-miniature fastener having a patch of the reusable fastener retention material, a method for forming a patch of the fastener retention material on a metal sub-miniature fastener, a method of forming a reusable fastener retention patch on a region of a metal sub-miniature fastener, and a kit of parts comprising (a) a metal sub-miniature fastener, and (b) a powder retention material powder.

Abstract: A multi-patch threaded fastener includes a shank having a threaded portion and two or more polymer patches disposed on the shank. The two or more polymer patches are configured to wedge against a mating threaded component to promote contact between non-patched threaded portions of the shank and the mating threaded component to resist removal from the mating threaded component. A method of making the multi-patch threaded fastener includes positioning two or more nozzles for dispensing a patch material at locations corresponding to desired patch locations on the shank, conveying the shank past two or more nozzles, and dispensing the patch material from each nozzle onto the shank to form the two or more polymer patches on the shank.

Abstract: A fastener sealing material for application to fasteners is formulated from an acrylate present in a concentration of about 90 to about 97 percent by weight of the sealing material and a nanostructured material present in a concentration of about 3 to about 10 percent by weight of the sealing material. The sealant is applied to the fastener as a liquid and is cured using an ultraviolet or LED light source and without the use of heat.

Abstract: A method to prevent corrosion of a susceptible article of a two-article system, in which first and second articles of the two-article system have surfaces facing one another and in which the two articles have different anodic indices includes applying a coating material to the surface of the first article and curing the coating material on the surface of the first article. The method further includes contacting and securing the surface of the first article with the surface of the second article. The two articles exhibit substantially no corrosion following exposure to a corrosive environment under standard GMW17026 for a 15 year simulated test.

Abstract: A combined spray and vacuum nozzle includes a nozzle housing containing a powder supply passage and a vacuum withdrawal passage, where the powder supply passage and the vacuum withdrawal passage are arranged in a side-by-side relationship. The nozzle housing has a proximal end portion and a distal end portion. The distal end portion features a spray port in communication with the powder supply passage and a vacuum port in communication with the vacuum withdrawal passage. The spray port is positioned adjacent to the vacuum port. The proximal end portion of the nozzle housing adapted to communicate with a source of aspirated powder and a vacuum source so that the powder supply passage communicates with the source of aspirated powder and the vacuum withdrawal passage communicates with the vacuum source.

Abstract: A method to prevent corrosion of a susceptible article of a two-article system, in which first and second articles of the two-article system have surfaces facing one another and in which the two articles have different anodic indices includes applying a coating material to the surface of the first article and curing the coating material on the surface of the first article. The method further includes contacting and securing the surface of the first article with the surface of the second article. The two articles exhibit substantially no corrosion following exposure to a corrosive environment under standard GMW17026 for a 15 year simulated test.

Abstract: An apparatus for applying a thermoplastic powder to internal threads of a fastener includes a vacuum nozzle having an end adapted to engage a first surface of the fastener. A spray tube is sized to be inserted within the bore of the fastener and communicates with a source or sources of thermoplastic powder and pressurized air. A bushing is mounted on the spray tube so that the spray tube is able to slide with respect to the bushing. The bushing is adapted to engage a second surface of the fastener. The spray tube and bushing are movable between clamping positions, where the vacuum nozzle and the bushing engage the first and second surfaces of the fastener, and release positions where the vacuum nozzle and the bushing do not engage the first and second surfaces of the fastener.

Abstract: A method to prevent corrosion of a susceptible article of a two-article system, in which first and second articles of the two-article system have surfaces facing one another and in which the two articles have different anodic indices includes applying a coating material to the surface of the first article and curing the coating material on the surface of the first article. The method further includes contacting and securing the surface of the first article with the surface of the second article. The two articles exhibit substantially no corrosion following exposure to a corrosive environment under standard GMW17026 for a 15 year simulated test.

Abstract: A fastener assembly including a retention and alignment element used in combination with a first component having a cylindrical wall defining a bore and a second component having an elongated shaft for insertion into the bore of the first component. The retention and alignment element comprises a plurality of elongated polymeric protuberances, each having (i) a base fixed to the cylindrical wall of the first component, (ii) a height sufficient so that together the free ends of the protuberances define a passageway that creates an interference fit with the shaft of the second component, and (iii) a length sufficient to maintain the shaft of the second component generally collinear with the axis of the bore of the first component.