Abstract: A system and methods for solid freeform fabrication of an object is disclosed. The system comprises a solid freeform fabrication apparatus having a plurality of dispensing heads, a building material supply apparatus configured to supply a plurality of building materials to the fabrication apparatus, and a control unit configured for controlling the fabrication apparatus and the supply apparatus based on an operation mode selected from a plurality of predetermined operation modes.

Abstract: A method of layerwise solid freeform fabrication is disclosed. The method comprises, for each of at least a few of the layers, dispensing and hardening at least a first modeling material and a second modeling material to form a core region and one or more envelope regions at least partially surrounding the core region. In some embodiments, the ratio between the elastic moduli of adjacent regions, when hardened, is from about 1 to about 20.

Abstract: Apparatus for producing an object by sequentially forming thin layers of a construction material one on top of the other responsive to data defining the object, the apparatus comprising: a plurality of printing heads each having a surface formed with a plurality of output orifices and controllable to dispense the construction material through each orifice independently of the other orifices; a shuttle to which the printing heads are mounted; a support surface; and a controller adapted to control the shuttle to move back and forth over the support surface and as the shuttle moves to control the printing heads to dispense the construction material through each of their respective orifices responsive to the data to form a first layer on the support surface and thereafter, sequentially the other layers; wherein each printing head is dismountable from the shuttle and replaceable independently of the other printing heads.

Abstract: Apparatus for producing an object by sequentially forming thin layers of a construction material one on top of the other responsive to data defining the object, the apparatus comprising: a plurality of printing heads each having a surface formed with a plurality of output orifices and controllable to dispense the construction material through each orifice independently of the other orifices; a shuttle to which the printing heads are mounted; a support surface; and a controller adapted to control the shuttle to move back and forth over the support surface and as the shuttle moves to control the printing heads to dispense the construction material through each of their respective orifices responsive to the data to form a first layer on the support surface and thereafter, sequentially the other layers; wherein each printing head is dismountable from the shuttle and replaceable independently of the other printing heads.

Abstract: A method suitable for solid freeform fabrication is disclosed. The method comprises mixing respective amounts of a plurality of materials such as to provide a building material characterized by at least one attribute, and using the building material for fabricating a three-dimensional object.

Abstract: A method of producing an object by sequentially printing layers of construction material one on top of the other, the method comprising: providing the construction material at a first lower temperature; flowing the construction material through a heated flow path in a flow structure to heat the construction material and delivering the heated construction material to a heated reservoir in a printing head; and dispensing the heated construction material from the reservoir to build the object layer by layer.

Abstract: Embodiments of the invention are directed to systems and methods for accurate positioning of a unit movable by a drive system. The method may include adjusting tension of a resilient element of the drive system to reduce hysteresis motion errors of the resilient element below a predetermined threshold by performing measurements of the hysteresis motion errors of the resilient element for two or more tension values and selecting a tension value for which the hysteresis motion error is below the threshold.

Abstract: A casing device for a hearing aid is disclosed. The casing device comprises an elongated extension fabricated by solid freeform fabrication and being adapted to fit within the auditory canal of a wearer. The casing device has at least two regions each being characterized by a different hardness. The casing device is configured to receive and encapsulate an electroacoustic device.

Abstract: An apparatus and method for disposal of photocurable fluid waste may include a conduit for conducting photocurable fluid waste from a source of photocurable fluid waste; a dispenser for automatically dispensing a receptacle made of material that is impermeable to the photocurable fluid waste and that transmits radiation capable of curing; a welder or other sealing device for welding the receptacle to form a bag with a portion of the photocurable fluid waste inside; and a source of radiation for curing the photocurable fluid waste in the bag.

Abstract: Embodiments of the invention are directed to a system and method to fabricate three-dimensional objects, layer by layer, by selectively dispensing material from a printing head onto a transfer platform to form a cross-sectional layer of the object that has a pre-determined non-uniform surface. Each layer may then be transferred from the transfer platform to previously formed layers that are carried by a fabrication platform by contacting an exposed surface of a previously formed layer to the layer on the transfer platform.