Patents Assigned to OERLIKON SURFACE SOLUTIONS AG, PFÄFFIKON
  • Patent number: 11964921
    Abstract: A method for applying a coating 1 to a surface 2 of a mullite material 3 is specified, which comprises pretreating the surface 2 of the mullite material 3 by means of a plasma-chemical process in which molecular hydrogen is excited in such a way that plasma-activated hydrogen is produced S1, and applying an aluminum oxide-containing layer 4 by means of a PVD process to the pretreated surface 2 of the mullite material 3 S2. Furthermore, a mullite material 3 with a coating and a gas turbine component with such a mullite material 3 are specified.
    Type: Grant
    Filed: May 19, 2020
    Date of Patent: April 23, 2024
    Assignee: Oerlikon Surface Solutions AG, Pfäffikon
    Inventors: Werner Stamm, Simone Friedle, Juergen Ramm
  • Patent number: 11965234
    Abstract: This invention relates to a coating comprising at least one AlTiN-based film deposited by means of a PVD process, wherein the at least one AlTiN-based film deposited is comprising an Al-content—in relation to the Ti-content—in atomic percentage higher than 75%, and wherein the AlTiN-based film exhibits solely a crystallographic cubic phase and internal compressive stresses and this invention relates to a method involving deposition of an AlTiN-based film.
    Type: Grant
    Filed: September 5, 2018
    Date of Patent: April 23, 2024
    Assignee: Oerlikon Surface Solutions AG, Pfäffikon
    Inventors: Denis Kurapov, Siva Phani Kumar Yalamanchili, Anders Olof Eriksson
  • Patent number: 11942311
    Abstract: In order to improve the etching depth and/or the etching homogeneity at a substrate, a plasma source with one or more single electrodes or one or more magnets is proposed. The magnet generates a magnetic field in the vicinity of the electrodes, which may be rear-side or front-side.
    Type: Grant
    Filed: December 5, 2019
    Date of Patent: March 26, 2024
    Assignee: OERLIKON SURFACE SOLUTIONS AG, PFÄFFIKON
    Inventor: Jörg Vetter
  • Publication number: 20240052482
    Abstract: A multilayer coating exhibits good corrosion resistance and good abrasion resistance. The multilayer coating includes layers A and layers B deposited forming a sequence of the type . . . A/B/A/B/A . . . , with the layers A being CrN-based layers or CrN layers and the layers B being CrON-based layers or CrON layers. The multilayer coating exhibits a modulated ratio of the thicknesses of the A layers and B layers, in a manner that the multilayer coating comprises at least two different coating portions along the whole multilayer coating thickness, with differently adjusted ratio of the thicknesses of the A layers and B layers.
    Type: Application
    Filed: February 23, 2022
    Publication date: February 15, 2024
    Applicant: OERLIKON SURFACE SOLUTIONS AG, PFÄFFIKON
    Inventor: Anders OIof ERIKSSON
  • Publication number: 20240051083
    Abstract: A segment of a fixture, the fixture being comprised of a number of such segments arranged to form a fixture ring, the segment comprising a carrier segment and a cap segment.
    Type: Application
    Filed: October 23, 2023
    Publication date: February 15, 2024
    Applicant: Oerlikon Surface Solutions AG, Pfaeffikon
    Inventors: Ruedi MEILER, Carmen JERG, Simon BELVÈZE
  • Patent number: 11859499
    Abstract: The present invention discloses a turbine engine with at least a high pressure and a low pressure turbine section comprising a casing and at least one turbine blade rotatably mounted within the casing wherein at least part of the inner surface of the casing is covered with shrouds as abradables to provide clearance control between the inner surface and the tip of the at least one blade and wherein the tip of the blade is coated with a hard PVD coating, characterized in that the shroud material of at least the high pressure and/or the low pressure section comprises a porous ceramic based material and the hard PVD coating on the tip of the blade essentially consists of a droplet free nitride coating.
    Type: Grant
    Filed: November 9, 2016
    Date of Patent: January 2, 2024
    Assignee: OERLIKON SURFACE SOLUTIONS AG, PFÄFFIKON
    Inventors: Scott Wilson, Canet Acikgoz Dorokin, Florian Rovere, Olivier Jarry, Montia Nestler
  • Patent number: 11851746
    Abstract: An assembly for cathodic arc deposition of a material onto an article. The assembly includes a chamber for receiving an article to be coated and a rotating target. The rotatable target has a surface from which a plasma material is ejected. An anode ring is positioned a first distance from the surface of the rotatable target. The anode ring has an opening with a central axis that is parallel to a rotational axis of the rotatable target and offset a second distance from the rotational axis. A spark device is disposed in the chamber for generating an arc on the surface of the rotatable target. The assembly configured to direct a stream of charged particles ejected from the surface of the target through the opening of the anode ring to the article to be coated.
    Type: Grant
    Filed: February 10, 2020
    Date of Patent: December 26, 2023
    Assignee: Oerlikon Surface Solutions AG, Pfäffikon
    Inventor: Jukka Kolehmainen
  • Patent number: 11821073
    Abstract: The present invention discloses a high-temperature stable ceramic coating structure including a microalloy comprising the elements Al, V and N producible by a gas phase deposition process.
    Type: Grant
    Filed: October 28, 2019
    Date of Patent: November 21, 2023
    Assignee: Oerlikon Surface Solutions AG, Pfäffikon
    Inventor: Siva Phani Kumar Yalamanchili
  • Patent number: 11661657
    Abstract: Coated substrate comprising a substrate (1) comprising a metal substrate surface (11) coated with a coating system (7) consisting of or comprising a functional coating film (5), said functional coating film (5) consisting of or comprising at least one MCr Al—X coating layer, whereas ° the at least one MCr Al—X coating layer is deposited directly on the metal substrate (11), or ° the at least one MCr Al—X coating layer is deposited on an intermediate coating layer (3) that is formed of at least one substrate matching layer (31), wherein the at least one substrate matching layer (31) is deposited directly on the metal substrate surface (11), wherein the layer deposited directly on the metal substrate surface (11), it means respectively the MCr Al—X coating layer if it is deposited directly on the metal substrate surface (11) or the substrate matching layer (31) if it is deposited on the metal substrate surface (11) exhibits: ° epitaxial growth in part or totally, or ° heteroepitaxial growth in part or totally.
    Type: Grant
    Filed: April 24, 2019
    Date of Patent: May 30, 2023
    Assignee: Oerlikon Surface Solutions AG, Pfäffikon
    Inventors: Juergen Ramm, Beno Widrig, Oliver Jarry, Oliver Hunold
  • Patent number: 11655544
    Abstract: A layered stack that can be used as an oxidation and chemical barrier with superalloy substrates, including Ni, Ni—Co, Co, and Ni-aluminide based substrates, and methods of preparing the layered stack. The layer system can be applied to a substrate in a single physical vapor deposition process with no interruption of vacuum conditions.
    Type: Grant
    Filed: October 16, 2019
    Date of Patent: May 23, 2023
    Assignee: Oerlikon Surface Solutions AG, Pfäffikon
    Inventors: Jürgen Ramm, Beno Widrig, Malko Gindrat
  • Patent number: 11649541
    Abstract: The present invention discloses a PVD coating process for producing a multifunctional coating structure comprising the steps of producing a HEA ceramic matrix on a substrate and the targeted introduction of a controlled precipitate structure into the HEA ceramic matrix to generate a desired specific property of the coating structure.
    Type: Grant
    Filed: October 28, 2019
    Date of Patent: May 16, 2023
    Assignee: Oerlikon Surface Solutions AG, Pfäffikon
    Inventor: Siva Phani Kumar Yalamanchili
  • Patent number: 11643717
    Abstract: A coated tool for hot stamping of coated or uncoated sheet metals, comprising a coated substrate surface to be in contact with the coated or uncoated metal sheet, wherein the coating in the coated substrate surface comprises one or more inferior layers and one or more superior layers, where the inferior layers are deposited closer to the substrate surface than the superior layers, and: the inferior layers are designed for providing load bearing capacity, the superior layers are designed for providing galling resistance, at least one superior layer is deposited having a multi-nanolayer structure wherein: one type of nanolayer is composed of at least 90 at.-% of chromium and nitrogen, a second type of nanolayer is composed of at least 90 at.-% of titanium, aluminum and nitrogen, a third type of nanolayer is composed of at least 90 at.-% of vanadium carbon and nitrogen.
    Type: Grant
    Filed: February 3, 2020
    Date of Patent: May 9, 2023
    Assignee: Oerlikon Surface Solutions AG, Pfäffikon
    Inventors: Ali Khatibi, Hamid Bolvardi, Etienne Billot, Nikolas Schaal, Pascal Schaback, Mirjam Arndt
  • Patent number: 11637000
    Abstract: The present invention relates to a coating device comprising a vacuum coating chamber for conducting vacuum coating processes, said vacuum coating chamber comprising: —one or more cooled chamber walls 1 having an inner side 1 b and a cooled side 1 a, —protection shields being arranged in the interior of the chamber as one or more removable shielding plates 2, which cover at least part of the surface of the inner side 1 b of the one or more cooled chamber walls 1, wherein at least one removable shielding plate 2 is placed forming a gap 8 in relation to the surface of the inner side 1 b of the cooled chamber wall 1 that is covered by said removable shielding plate 2, wherein: —thermal conductive means 9 are arranged filling the gap 8 in an extension corresponding to at least a portion of the total surface of the inner side 1 b of the cooled chamber wall 1 that is covered by said removable shielding plate 2, wherein the thermal conductive means 9 enable conductive heat transfer between said removable shielding p
    Type: Grant
    Filed: August 2, 2018
    Date of Patent: April 25, 2023
    Assignee: Oerlikon Surface Solutions AG, Pfäffikon
    Inventors: Siegfried Krassnitzer, Sebastien Guimond
  • Patent number: 11629306
    Abstract: The present invention relates to coated sliding parts having coating systems which allow better sliding performance under dry and/or under lubricated conditions. The coating systems according to the present invention being characterized by having an outermost layer which—is a smooth oxide-containing layer in case of sliding applications under lubricated conditions, or—is a self-lubricated layer comprising molybdenum nitride, in case of sliding applications under dry or lubricated conditions, is a self lubricated layer with a structured surface comprising a multitude of essentially circular recesses with diameters of several micrometers or below, the recesses randomly distributed over the surface.
    Type: Grant
    Filed: July 5, 2018
    Date of Patent: April 18, 2023
    Assignee: OERLIKON SURFACE SOLUTIONS AG, PFÄFFIKON
    Inventors: Jurgen Ramm, Florian Seibert, Beno Widrig
  • Patent number: 11629398
    Abstract: An arc ignition device for cathodic arc deposition of a target material onto a substrate, comprising a trigger finger arranged moveable between a contacting position and a resting position, wherein in the contacting position a side surface of an adjacent target can be physically contacted by the trigger finger, and in the resting position the adjacent target cannot be contacted by the trigger finger, wherein during cathodic arc deposition of a target material, the trigger finger is arranged movable between the contacting position and the resting position in such a way that the contamination of the trigger finger with deposited target material during the cathodic arc deposition of the target material can be minimized.
    Type: Grant
    Filed: June 15, 2021
    Date of Patent: April 18, 2023
    Assignee: Oerlikon Surface Solutions AG, Pfäffikon
    Inventors: Siegfried Krassnitzer, Juerg Hagmann, Andreas Peter Treuholz, Dominik Erwin Widmer
  • Patent number: 11590528
    Abstract: The present invention discloses a tool holding device for shank type tools, comprising at least one tool holder, a base part and a top part, whereby at least the top part comprises uptake holes for the at least one tool holder characterized in that, the tool holding device can be used for more than one process step among transfer, cleaning, pretreatment, coating, posttreatment, and each of the at least one tool holders can optionally take up a sleeve holding the shank type tool in a distinct, preferably upright position and comprises one or more openings, which allow fluid and/or solid treatment agents to exit the tool holder and/or sleeve and the at least one tool holder and/or sleeve enables three-fold rotation of the shank type tool. Further a method using the inventive tool holding device is disclosed.
    Type: Grant
    Filed: February 16, 2018
    Date of Patent: February 28, 2023
    Assignee: OERLIKON SURFACE SOLUTIONS AG, PFÄFFIKON
    Inventors: Remo Vogel, Max Siebert, Mario Rombach, Philipp Bartholet, Masar Demiri, Dieter Mueller, Sven Hegersweiler, Sebastian Benedikt, Roger Walt
  • Patent number: 11578401
    Abstract: An ARC evaporator comprising: a cathode assembly comprising a cooling plate (11), a target (1) as cathode element, an electrode arranged for enabling that an arc between the electrode and the front surface (1A) of the target (1) can be established—a magnetic guidance system placed in front of the back surface (1 B) of the target (i) comprising means for generating one or more magnetic whereas: —the borders of the cathode assembly comprise a surrounding shield (15) made of ferromagnetic material, wherein the surrounding shield (15) has a total height (H) in the transversal direction, said total height (H) including a component (C) for causing a shielding effect of magnetic field lines extending in any longitudinal directions, establishing in this manner the borders of the cathode assembly as limit of the extension of the magnetic field lines in any longitudinal direction.
    Type: Grant
    Filed: October 4, 2018
    Date of Patent: February 14, 2023
    Assignee: Oerlikon Surface Solutions AG, Pfäffikon
    Inventors: Siegfried Krassnitzer, Juerg Hagmann
  • Patent number: 11560618
    Abstract: The present invention relates to a method for producing a multilayer film comprising aluminum, chromium, oxygen and nitrogen, in a vacuum coating chamber, the multilayer film comprising layers of type A and layers of type B deposited alternate one of each other, wherein during deposition of the multilayer film at least one target comprising aluminum and chromium is operated as cathode by means of a PVD technique and used in this manner as material source for supplying aluminum and chromium, and an oxygen gas flow and a nitrogen gas flow are introduced as reactive gases in the vacuum chamber for reacting with aluminum and chromium, thereby supplying oxygen and nitrogen for forming the multilayer film, characterized in that: —The A layers are deposited as oxynitride layers of Al—Cr—O—N by using nitrogen and oxygen as reactive gas at the same time, —The B layers are deposited as nitride layers of Al—Cr—N by reducing the oxygen gas flow and by increasing the nitrogen gas flow in order to use only nitrogen as reac
    Type: Grant
    Filed: November 23, 2018
    Date of Patent: January 24, 2023
    Assignee: Oerlikon Surface Solutions AG, Pfäffikon
    Inventors: Robert Raab, Christian Martin Koller, Paul Heinz Mayrhofer, Mirjam Arndt, Jürgen Ramm
  • Patent number: 11542587
    Abstract: A method for applying a coating having at least one TiCN layer to a surface of a substrate to be coated by means of high power impulse magnetron sputtering (HIPIMS), wherein, to deposit the at least one TiCN layer, at least one Ti target is used as the Ti source for producing the TiCN layer, said target being sputtered in a reactive atmosphere by means of a HIPIMS process in a coating chamber, wherein the reactive atmosphere comprises at least one inert gas; preferably argon, and at least nitrogen gas as the reactive gas, wherein: the reactive atmosphere additionally contains, as a second reactive gas, a gas containing carbon, preferably CH4, used as the source of carbon to produce the TiCN layer wherein, while depositing the TiCN layer, a bipolar bias voltage is applied to the substrate to be coated, or at least one graphite target is used as the source of carbon for producing the TiCN layer, said target being used for sputtering in the coating chamber using a HIPIMS process with the reactive atmosphere h
    Type: Grant
    Filed: April 21, 2017
    Date of Patent: January 3, 2023
    Assignee: OERLIKON SURFACE SOLUTIONS AG, PFÄFFIKON
    Inventors: Denis Kurapov, Siegfried Krassnitzer
  • Patent number: 11535928
    Abstract: A method for coating substrates in an arc vaporization source for generating hard surface coatings on tools is provided. The method includes providing an arc-vaporization source with at least one electric solenoid and a permanent magnet arrangement including marginal permanent magnets and a central permanent magnet. The method further includes adjusting the position of the central and marginal permanent magnets relative to the target surface in at least three settings, adjusting the strength of the generated magnetic field based on the position of the central and marginal permanent magnets among the at least three settings, and coating the substrates by an ARC vaporization coating process performed by the ARC vaporization source at each of the at least three settings.
    Type: Grant
    Filed: February 5, 2020
    Date of Patent: December 27, 2022
    Assignee: OERLIKON SURFACE SOLUTIONS AG, PFÄFFIKON
    Inventors: Siegfried Krassnitzer, Juerg Hagmann, Oliver Gstoehl