Patents Assigned to Ohcera Co., Ltd.
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Patent number: 8685363Abstract: A honeycomb carrier for an exhaust gas-cleaning catalyst to clean e.g. an exhaust gas of an automobile particularly containing NOx, wherein the material for the honeycomb carrier is an aluminum magnesium titanate sintered product obtained by firing at from 1,000 to 1,700° C. a molded product formed from a raw material mixture comprising 100 parts by mass, as calculated as oxides, of a mixture comprising a Mg-containing compound, an Al-containing compound and a Ti-containing compound in the same metal component ratio as the metal component ratio of Mg, Al and Ti in an aluminum magnesium titanate represented by the empirical formula MgxAl2(1+x)Ti(1+x)O5 (wherein 0?x?1), and from 1 to 10 parts by mass of an alkali feldspar represented by the empirical formula (NayK1?y)AlSi3O8 (wherein 0?y?1).Type: GrantFiled: July 29, 2004Date of Patent: April 1, 2014Assignee: Ohcera Co., Ltd.Inventors: Tsutomu Fukuda, Masahiro Fukuda, Masaaki Fukuda, Toshinobu Yoko, Masahide Takahashi
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Publication number: 20130345043Abstract: To provide an aluminum magnesium titanate crystal structure which can be used stably in variable high temperatures, because of its excellent heat resistance, thermal shock resistance, high thermal decomposition resistance and high mechanical property, and a process for its production. An aluminum magnesium titanate crystal structure, which is a solid solution wherein at least some of Al atoms in the surface layer of aluminum magnesium titanate crystal represented by the empirical formula MgxAl2(1?x)Ti(1+x)O5 (wherein 0.1?x<1) are substituted with Si atoms, and which has a thermal expansion coefficient of from ?6×10?6 (1/K) to 6×10?6 (1/K) in a range of from 50 to 800° C. at a temperature raising rate of 20° C./min, and a remaining ratio of aluminum magnesium titanate of at least 50%, when held in an atmosphere of 1,100° C. for 300 hours.Type: ApplicationFiled: August 28, 2013Publication date: December 26, 2013Applicant: OHCERA CO., LTD.Inventors: Tsutomu FUKUDA, Masahiro Fukuda, Masaaki Fukuda, Toshinobu Yoko, Masahide Takahashi
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Patent number: 8557216Abstract: To provide an aluminum magnesium titanate crystal structure which can be used stably in variable high temperatures, because of its excellent heat resistance, thermal shock resistance, high thermal decomposition resistance and high mechanical property, and a process for its production. An aluminum magnesium titanate crystal structure, which is a solid solution wherein at least some of Al atoms in the surface layer of aluminum magnesium titanate crystal represented by the empirical formula MgxAl2(1?x)Ti(1+x)O5 (wherein 0.1?x<1) are substituted with Si atoms, and which has a thermal expansion coefficient of from ?6×10?6(1/K) to 6×10?6(1/K) in a range of from 50 to 800° C. at a temperature raising rate of 20° C./min, and a remaining ratio of aluminum magnesium titanate of at least 50%, when held in an atmosphere of 1,100° C. for 300 hours.Type: GrantFiled: April 28, 2005Date of Patent: October 15, 2013Assignee: Ohcera Co., Ltd.Inventors: Tsutomu Fukuda, Masahiro Fukuda, Masaaki Fukuda, Toshinobu Yoko, Masahide Takahashi
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Patent number: 7575792Abstract: A honeycomb filter, for removing from exhaust gas fine solid particles containing carbon, is an aluminum magnesium titanate sintered product obtained by firing at from 1000 to 1700° C. a product formed from a mixture comprising a Mg-containing compound, an Al-containing compound and a Ti-containing compound in the same metal component ratio as the metal component ratio of Mg, Al and Ti in aluminum magnesium titanate represented by the empirical formula MgxAl2(1?x)Ti(1+x)O5 (wherein 0<x<1), or a mixture comprising 100 parts by mass, as calculated as oxides, of the above-mentioned mixture and from 1 to 10 parts by mass of an alkali feldspar represented by the empirical formula (NayK1?y)AlSi3O8 (wherein 0?y?1).Type: GrantFiled: July 9, 2004Date of Patent: August 18, 2009Assignee: Ohcera Co., Ltd.Inventors: Tsutomu Fukuda, Masahiro Fukuda, Masaaki Fukuda, Toshinobu Yoko, Masahide Takahashi
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Patent number: 7550025Abstract: Provided is a honeycomb filter which includes an aluminum titanate sintered product obtained by a process involving firing at a temperature of 1,250-1,700° C. a raw material mixture composed of: 100 wt. % of a first mixture having TiO2 and Al2O3 in a molar ratio of 40-60/60-40; and 1-10 wt. % of a second mixture composed of: an alkali feldspar according to the formula NayK1-yAlSi3O8, wherein 0?y?1; and a component selected from an oxide having a spinel structure composed of Mg and/or MgO, MgO and a precursor compound composed of Mg that is converted to MgO by firing, wherein the honeycomb filter exhibits excellent properties with respect to mechanical strength, thermal decomposition resistance, thermal shock resistance and thermal stability at high and fluctuating temperatures. Also provided is a method and an apparatus for cleaning an exhaust gas by removing solid particles predominantly containing carbon from the exhaust gas with the honeycomb filter.Type: GrantFiled: August 20, 2004Date of Patent: June 23, 2009Assignee: Ohcera Co., Ltd.Inventors: Tsutomu Fukuda, Masahiro Fukuda, Masaaki Fukuda, Toshinobu Yoko, Masahide Takahashi
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Publication number: 20070224110Abstract: To provide an aluminum magnesium titanate crystal structure which can be used stably in variable high temperatures, because of its excellent heat resistance, thermal shock resistance, high thermal decomposition resistance and high mechanical property, and a process for its production. An aluminum magnesium titanate crystal structure, which is a solid solution wherein at least some of Al atoms in the surface layer of aluminum magnesium titanate crystal represented by the empirical formula MgxAl2(1?x)Ti(1+x)O5 (wherein 0.1?x<1) are substituted with Si atoms, and which has a thermal expansion coefficient of from ?6×10?6 (1/K) to 6×10?6 (1/K) in a range of from 50 is to 800° C. at a temperature raising rate of 20° C./min, and a remaining ratio of aluminum magnesium titanate of at least 50%, when held in an atmosphere of 1,100° C. for 300 hours.Type: ApplicationFiled: April 28, 2005Publication date: September 27, 2007Applicant: OHCERA CO., LTD.Inventors: Tsutomu Fukuda, Masahiro Fukuda, Masaaki Fukuda, Toshinobu Yoko, Masahide Takahashi
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Publication number: 20070163219Abstract: To provide a honeycomb filter for cleaning an exhaust gas, which is excellent in heat resistance and thermal shock resistance and has high thermal decomposition resistance and high mechanical strength and which is thus capable of being used with stability at high and fluctuating temperatures, and a process for its production. A honeycomb filter for removing solid particles containing carbon as the main component in an exhaust gas, characterized in that the material for the honeycomb filter is an aluminum titanate sintered product obtained by firing at from 1,250 to 1,700° C. a raw material mixture comprising 100 parts by mass of a mixture (component X) comprising TiO2 and Al2O3 in a molar ratio of the former/the latter being 40 to 60/60 to 40, and from 1 to 10 parts by mass of an alkali feldspar represented by the empirical formula (NayK1-y)AlSi3O8 (wherein 0?y?1), an oxide having a spinel structure containing Mg, or MgO or an Mg-containing compound which will be converted to MgO by firing (component Y).Type: ApplicationFiled: August 20, 2004Publication date: July 19, 2007Applicant: Ohcera Co., LTDInventors: Tsutomu Fukuda, Masahiro Fukuda, Masaaki Fukuda, Toshinobu Yoko, Masahide Takahashi
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Publication number: 20070059484Abstract: To provide a honeycomb filter for cleaning exhaust gas, which is excellent in heat resistance and thermal shock resistance and has high thermal decomposition resistance and high mechanical strength and which is thus capable of being used with stability at high and fluctuating temperatures, and a process for its production. A honeycomb filter for removing fine solid particles containing carbon as the main component in an exhaust gas, characterized in that the material for the honeycomb filter is an aluminum magnesium titanate sintered product obtained by firing at from 1000 to 1700° C.Type: ApplicationFiled: July 9, 2004Publication date: March 15, 2007Applicant: OHCERA CO., LTD.Inventors: Tsutomu Fukuda, Masahiro Fukuda, Masaaki Fukuda, Toshinobu Yoko, Masahide Takahashi
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Patent number: 7166552Abstract: The present invention provides a process for preparing a sintered body comprising as a basic component aluminum magnesium titanate represented by the composition formula: MgxAl2(1?x)Ti(1+x)O5 wherein the value of x is 0.1?x<1. The process comprises a step of sintering a formed product from a raw material mixture comprising 100 parts by weight, calculated on an oxide basis, of a mixture comprising a Mg-containing compound, an Al-containing compound and a Ti-containing compound at the same metal component ratio as the metal component ratio of Mg, Al and Ti in the above composition formula, and 1–10 parts by weight of an alkali feldspar represented by the composition formula: (NayK1?y)AlSi3O8 wherein the value of y is 0?y?1.Type: GrantFiled: October 9, 2003Date of Patent: January 23, 2007Assignee: Ohcera Co. Ltd.Inventors: Tsutomu Fukuda, Masahiro Fukuda, Masaaki Fukuda, Toshinobu Yoko, Masahide Takahashi
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Patent number: 7148168Abstract: The present invention provides a raw material composition for preparing a sintered body of aluminum titanate, the composition comprising (i) 100 parts by weight of a mixture comprising 40 to 50 mol % of TiO2 and 60 to 50 mol % of Al2O3, (ii) 1 to 10 parts by weight of an alkali feldspar represented by the formula: (NaxK1?x)AlSi3O8 (0?x?1), and (iii) 1 to 10 parts by weight of at least one Mg-containing component selected from the group consisting of a Mg-containing oxide with spinel structure, MgCO3 and MgO, and a process for preparing a sintered body of aluminum titanate comprising sintering a formed product prepared from the raw material composition at 1300 to 1700° C. According to the present invention, a sintered body of aluminum titanate having high mechanical strength and ability to be stably used at high temperatures, as well as its inherent properties of low coefficient of thermal expansion and high corrosion resistance, can be obtained.Type: GrantFiled: April 16, 2003Date of Patent: December 12, 2006Assignee: Ohcera Co., Ltd.Inventors: Tsutomu Fukuda, Masahiro Fukuda, Masaaki Fukuda, Toshinobu Yoko, Masahide Takahashi
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Publication number: 20060239880Abstract: To provide a honeycomb carrier to support a catalyst to clean e.g. an exhaust gas of an automobile particularly containing NOx, which is excellent in heat resistance, thermal shock resistance, mechanical strength and thermal decomposition resistance and has a great corrosion resistance to a catalyst, and is thus capable of being used with stability for a long period of time, and a process for its production. The material for the honeycomb carrier is an aluminum magnesium titanate sintered product obtained by firing at from 1,000 to 1,700° C.Type: ApplicationFiled: July 29, 2004Publication date: October 26, 2006Applicant: OHCERA CO. LTD.Inventors: Tsutomu Fukuda, Masahiro Fukuda, Masaaki Fukuda, Toshinobu Yoko, Masahide Takahashi
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Patent number: 7011788Abstract: The present invention provides a process for preparing an aluminum-titanate-based sintered body comprising the step of firing, at 1250 to 1700° C., a formed product prepared from a raw material mixture containing 100 parts by weight of a mixture of TiO2 and Al2O3 in a weight ratio of TiO2:Al2O3=40:60 to 60:40, and 1 to 15 parts by weight of an alkali feldspar represented by the formula:(NaxK1-x)AlSi3O8 wherein 0?x?1. According to the process of the present invention, it is possible to obtain an aluminum-titanate-based sintered body in which inherent properties of an aluminum titanate, i.e., a low coefficient of thermal expansion and high corrosion resistance are maintained, the mechanical strength thereof is improved, and which can be stably used even under high temperature conditions.Type: GrantFiled: November 6, 2001Date of Patent: March 14, 2006Assignee: Ohcera Co., Ltd.Inventors: Tsutomu Fukuda, Masahiro Fukuda, Masaaki Fukuda
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Patent number: RE42352Abstract: The present invention provides a process for preparing a sintered body comprising as a basic component aluminum magnesium titanate represented by the composition formula: MgxAl2(1?x)Ti(1+x)O5 wherein the value of x is 0.1?x<1. The process comprises a step of sintering a formed product from a raw material mixture comprising 100 parts by weight, calculated on an oxide basis, of a mixture comprising a Mg-containing compound, an Al-containing compound and a Ti-containing compound at the same metal component ratio as the metal component ratio of Mg, Al and Ti in the above composition formula, and 1–10 parts by weight of an alkali feldspar represented by the composition formula: (NayK1?y)AlSi3O8 wherein the value of y is 0?y?1.Type: GrantFiled: October 9, 2003Date of Patent: May 10, 2011Assignee: Ohcera Co., Ltd.Inventors: Tsutomu Fukuda, Masahiro Fukuda, Masaaki Fukuda, Toshinobu Yoko, Masahide Takahashi
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Patent number: RE42582Abstract: The present invention provides a process for preparing an aluminum-titanate-based sintered body comprising the step of firing, at 1250 to 1700° C., a formed product prepared from a raw material mixture containing 100 parts by weight of a mixture of TiO2 and Al2O3 in a weight ratio of TiO2:Al2O3=40:60 to 60:40, and 1 to 15 parts by weight of an alkali feldspar represented by the formula:(NaxK1-x)AlSi3O8 wherein 0?x?1. According to the process of the present invention, it is possible to obtain an aluminum-titanate-based sintered body in which inherent properties of an aluminum titanate, i.e., a low coefficient of thermal expansion and high corrosion resistance are maintained, the mechanical strength thereof is improved, and which can be stably used even under high temperature conditions.Type: GrantFiled: November 6, 2001Date of Patent: August 2, 2011Assignee: Ohcera Co., Ltd.Inventors: Tsutomu Fukuda, Masahiro Fukuda, Masaaki Fukuda
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Patent number: RE42646Abstract: The present invention provides a raw material composition for preparing a sintered body of aluminum titanate, the composition comprising (i) 100 parts by weight of a mixture comprising 40 to 50 mol % of TiO2 and 60 to 50 mol % of Al2O3, (ii) 1 to 10 parts by weight of an alkali feldspar represented by the formula: (NxK1-x)AlSi3O8 (0?x?1), and (iii) 1 to 10 parts by weight of at least one Mg-containing component selected from the group consisting of a Mg-containing oxide with spinel structure, MgCO3 and MgO, and a process for preparing a sintered body of aluminum titanate comprising sintering a formed product prepared from the raw material composition at 1300 to 1700° C. According to the present invention, a sintered body of aluminum titanate having high mechanical strength and ability to be stably used at high temperatures, as well as its inherent properties of low coefficient of thermal expansion and high corrosion resistance, can be obtained.Type: GrantFiled: April 16, 2003Date of Patent: August 23, 2011Assignee: Ohcera Co., Ltd.Inventors: Tsutomu Fukuda, Masahiro Fukuda, Masaaki Fukuda, Toshinobu Yoko, Masahide Takahashi