Abstract: A system for detecting overlapped flat objects in a sequence of flat objects have at least one of their edges exposed for viewing as they pass along a feed path. The system includes a sensor for generating a signal in response to detecting a flat object in the feed path and a camera responsive to the signal for capturing a digital image of the exposed edges of the detected flat object in the feed path. A vision system is coupled to the camera for receiving the digital image. The vision system analyzes at least a portion of the image to determine a pixel density variation along a direction perpendicular to the edges and uses the pixel density variation to output an indication of the number of edges in the image.

Abstract: A system for detecting overlapped flat objects in a sequence of flat objects have at least one of their edges exposed for viewing as they pass along a feed path. The system includes a sensor for generating a signal in response to detecting a flat object in the feed path and a camera responsive to the signal for capturing a digital image of the exposed edges of the detected flat object in the feed path. A vision system is coupled to the camera for receiving the digital image. The vision system analyzes at least a portion of the image to determine a pixel density variation along a direction perpendicular to the edges and uses the pixel density variation to output an indication of the number of edges in the image.