Abstract: A bundle of laminated shingles is provided. The bundle includes a plurality of shingles having an overlay laminated with an underlay. The overlay has a tab portion with cutouts normally exposed on a roof and a headlap portion. The headlap portion has a lower zone adjacent the tab portion and an upper zone adjacent said lower zone. The lower zone has substantially no granules adhered thereto. The bundle defines a central area that substantially encompasses the lower zones of the stacked shingles. The shingles are stacked such that every other of the shingles is inverted and turned 180 degrees relative to an adjacent shingle. The shingles are double-layered, wherein the lack of granules in the lower zones of the stacked shingles results in the central area of the bundle having a height substantially identical to a height of a remainder of the bundle outside of the central area.

Abstract: A machine for distributing insulation from a bag of insulation is provided. The machine includes a chute having an inlet end and an outlet end. The chute is configured to receive the bag of insulation. The inlet end of the chute has a cross-sectional shape that is substantially vertical and the outlet end of the chute has a cross-sectional shape that is substantially horizontal. A plurality of shredders is mounted at the outlet end of the chute and is configured to shred and pick apart the insulation. A discharge mechanism is configured for distributing the insulation into an airstream. The chute has a cross-sectional shape that approximates the cross-sectional shape of the bag of insulation and the plurality of shredders and the discharge mechanism are positioned beneath the outlet end of the chute.

Abstract: A machine for distributing blowing wool from a bag of compressed blowing wool is provided. The machine includes a chute having an inlet end. The inlet end is configured to receive the bag of compressed blowing wool. A shredding chamber is positioned downstream from the chute and is configured to shred and pick apart the blowing wool. The shredding chamber includes a plurality of shredders configured for rotation. The shredding chamber further includes a plurality of guide shells positioned partially around the plurality of shredders. The plurality of shredders seal against the plurality of guide shells and direct the blowing wool in a downstream direction as the plurality of shredders rotate.

Abstract: A demolding apparatus for removing molded building products from a mold has a conveyor assembly to advance the mold in a machine direction. A removal mechanism contacts a dislodged portion of the molded building product and applies a dislodging force to the dislodged portion of the molded building product.

Abstract: A composite part made from a sheet molding compound is disclosed as having improved characteristics over traditional sheet molding compound composite parts. The fibrous material is introduced as a veil layer adjacent a paste layer, the veil flows well during the molding process. The improved flow and surface characteristics of a composite part are attributed to the elongation of the veil during molding and to the improved filling capabilities.

Abstract: A method and apparatus for collecting and forming loose fill fiber material from an air stream includes introducing a combined fiber and air stream onto a surface of a rotatable drum. The rotatable drum allows the air to flow through the surface of the drum while collecting the fiber material on the surface of the drum. The collected fiber material is then removed from the drum surface by a blow off header that is internal to the drum.

Abstract: A method of manufacturing a composite sheet includes perforating a reinforcement panel. A mold surface onto which the composite sheet may be formed is provided. At least one outer coat of material is applied onto the mold surface. At least one coat of resin and reinforcement material is applied over the outer coat to form a reinforcement layer. The perforated reinforcement panel is applied to the reinforcement layer, and the resin is forced into the perforations formed in the reinforcement panel, thereby bonding the reinforcement layer to the reinforcement panel.

Abstract: A method of forming a molding mat formed bundles of reinforcing fibers and bonding materials is provided. The reinforcing fibers are preferably wet use chopped strand glass fibers (WUCS). The bonding materials may be any thermosetting material having a melting point less than the reinforcing fiber. The molding mat may be formed by partially opening the wet use chopped strand glass fibers and filamentizing the bonding materials, blending the reinforcement and bonding fibers, forming the reinforcement and bonding fibers into a sheet, and bonding the sheet. During bonding, the sheet is heated to a temperature above the melting point of the bonding fibers but below the temperature of the glass fibers. The molding mat thus formed may be used as a reinforcement material in sheet molding compounds.

Abstract: A neutralization system for controlling the pH of the washwater used to clean and maintain polyacrylic bound glass forming equipment. The neutralization system introduces a base solution to a washwater solution when the pH of the washwater solution contained in a closed loop washwater recovery system falls below about 8.5, thereby substantially reducing the corrosion rate of the components of the equipment associated with acidic polyacrylic acid binder, maleic acid cobinder or maleic anhydride cobinder and washwater solution. A closed-loop hoodwall washwater recovery system may also be introduced in addition to the neutralization system that allows for the recovery and reuse of polyacrylic acid binder and maleic acid cobinder or maleic anhydride cobinder with a minimal amount of base solution, thereby minimizing degradation of insulation properties of polyacylic acid bound glass fiber products.

Abstract: An asphalt-based roofing material includes a coating having a top portion containing a mixture of asphalt and igneous and/or metamorphic rock particles, while the mat portion of the coating contains a mixture of asphalt and a filler which contains less than 10% igneous and/or metamorphic rock particles. In other embodiments, the top portion but not the bottom portion of the coating meets or exceeds a pliability standard, passes a weathering performance test, or has a high solar reflectance. In another embodiment relating to a laminated roofing material, the top portion but not the bottom portion has viscoelastic properties effective to prevent the coating from sticking to an adjacent shingle in a bundle. The invention also relates to a continuous process of applying first and second coatings to a mat for manufacturing a roofing material.

Abstract: In accordance with the purposes of the present invention as described herein, an improved acoustical, compressible, polymer fiber blanket of enhanced performance characteristics is provided. The polymer fiber blanket of the present invention is constructed of a plurality of individual pieces of polymer fiber blanket that have been bonded together via heat and pressure.

Abstract: A board suitable for installation on the side of a building has a front surface suitable for exposure to the weather, a rear surface, an upper end and a lower end, wherein the board has a stacking foot at either the upper end or lower end of the board, and has a stacking notch at the other of the upper end or lower end, with the stacking notch and the stacking foot enabling two of the boards to be stacked together with the stacking foot of each of the boards nested in the stacking notch of the other board, thereby providing stability for the stacked boards.

Abstract: An insulated duct-wrap insulating product for an air duct that incorporates a wicking media to transport condensed water on the duct surface to be evaporated into the atmosphere. A wicking fabric, or fibrous media, incorporated as part of the insulating duct wrap is in contact with the metal air duct surface. A portion of the wicking fabric extends into the interior of the air duct, typically through joints in the duct system. When water vapor condenses on the air duct surface it is transported by the wicking fabric and evaporated from the wick surface within the air stream being transported by the ducting system.

Abstract: A conformable veil is formed by impregnating a random mat of glass fibers formed with a polystyrene-based resin. The veil is then introduced between two layers of a sheet molding compound resin paste and compacted to form a compacted sheet. The compacted sheet is then introduced to a mold and molded to form a soft, flexible sheet molding composite part having good resin and fiber distribution. Resin and fiber distribution of the present invention is improved because the polystyrene-based resin is soluble in the sheet molding compound resin paste and allows the plurality of fibers to flow freely within the resin paste during the molding process.

Abstract: A method of repairing a paved surface utilizes a nonwoven or woven fibrous mat made from fibers including polymer fibers, the polymer fibers having a melting point greater than about 320° F. (160° C.). The mat has a load-elongation behavior such that when the mat is subject to tensile stress, the mat achieves at least 90% of its ultimate load at an elongation not greater than 5% of the specimen length in the direction of applied stress. Another mat comprises a nonwoven or woven fibrous mat made from fibers selected from the group consisting of mineral fibers, polymer fibers, natural fibers, and mixtures thereof, and a rubbery binder. Another mat comprises a nonwoven or woven fibrous mat made from a blend of high melt polymer fibers having a melting point of at least 350° F. (177° C.) and low melt polymer fibers having a melting point of less than 350° F. (177° C.).

Abstract: A neutralization system for controlling the pH of the washwater used to clean and maintain polyacrylic bound glass forming equipment. The neutralization system introduces a base solution to a washwater solution when the pH of the washwater solution contained in a closed loop washwater recovery system falls below approximately 8.0, thereby substantially reducing the corrosion rate of the components of the equipment associated with acidic polyacrylic acid binder and washwater solution. A closed-loop hoodwall washwater recovery system may also be introduced in addition to the neutralization system that allows for the recovery and reuse of polyacrylic acid binder with a minimal amount of base solution, thereby minimizing degradation of insulation properties of polyacylic acid bound glass fiber products.

Abstract: An aqueous glass fiber sizing composition that includes a polymeric film forming component, at least one silane coupling agent, and one or more lubricants is provided. The polymeric film forming component of the sizing composition includes a silanated polyvinyl acetate, an epoxidized polyvinyl acetate, and a modified epoxy emulsion. In preferred embodiments, the film formers are present in the sizing composition in ratios of 70:25:5, 50:25:25, or 63:18:18 of silanated polyvinyl acetate, epoxidized polyvinyl acetate, and modified epoxy emulsion respectively. Fibers sized with the sizing composition in a sheet molding compound process have improved wet-out characteristics.

Abstract: The present invention relates to a composite fabric wherein a plurality of small tows are intermittently spaced between large tows forming channels. The channels formed by spacing the between the large tows thereby forming ridges. The irregular thickness that results from the ridges provides flow channels during resin infusion of the fabric. The flow channels permit resin to flow evenly and quickly through the fabric, which results in shorter processing time and a more consistent resin distribution, decreasing the likelihood of resin starved areas within the cured laminate.

Abstract: This invention relates to foam insulating products, particularly extruded polystyrene foam, containing asphalt as an infrared attuation and process additives for improving the insulating properties and for reducing the manufacturing cost of the foam products.