Abstract: An apparatus for forming an upper edge of a paperboard container includes a pocket including a shell having a cavity with a mouth configured to receive the container along an axis such that the rim extends beyond the mouth. A workstation includes a forming member having a first forming surface which is actuatable toward the axis from a retracted position spaced from the rim to an extended position lying adjacent an upper end of the rim, and a forming segment having a second forming surface which is actuatable along the axis and the forming member in response to axial movement thereof such that the second forming surface is positioned spaced from a lower end of the rim. The second forming surface is actuatable along the axis towards the first forming surface to form the rim therebetween.

Abstract: A method for forming an overwrap container includes the steps of a) providing a base container having a first side seam on a side wall that extends along a longitudinal axis to define an internal volume, and a bottom secured to the side wall; b) providing the side wall of the base container with connecting elements on an outer periphery of the side wall; c) providing an overwrap having a second side seam over the side wall of the base container such that the overwrap is joined in spaced apart relationship by the connecting elements to the side wall of the base container; d) clamping the overwrap to the base container along the second side seam to form a first compressed area; e) clamping the overwrap to the base container in an area 180° removed from the second side seam to form a second compressed area: and f) reforming the second compressed area to define an overwrap container having a substantially uniform spacing and air gap between the base container and the overwrap except in the first compressed area.

Abstract: A method for forming an overwrap container includes the steps of a) providing a base container having a first side seam on a side wall that extends along a longitudinal axis to define an internal volume, and a bottom secured to the side wall; b) providing the side wall of the base container with connecting elements on an outer periphery of the side wall; c) providing an overwrap having a second side seam over the side wall of the base container such that the overwrap is joined in spaced apart relationship by the connecting elements to the side wall of the base container; d) clamping the overwrap to the base container along the second side seam to form a first compressed area; e) clamping the overwrap to the base container in an area 180° removed from the second side seam to form a second compressed area: and f) reforming the second compressed area to define an overwrap container having a substantially uniform spacing and air gap between the base container and the overwrap except in the first compressed area.

Abstract: An overwrap container includes a base container having a first side seam on a side wall that extends along a longitudinal axis to define an internal volume, and a bottom connected to the side wall. An overwrap is positioned over the side wall of the base container and has a second side seam aligned longitudinally with the first side seam. Connecting elements are positioned between the side wall of the base container and the overwrap, and join the side wall of the base container and the overwrap together except in an area along the aligned first and second seams to define an uniform spacing extending continuously between the side wall and the overwrap forming an air gap there between.

Abstract: An overwrap container includes a base container having a first side seam on a side wall that extends along a longitudinal axis to define an internal volume, and a bottom connected to the side wall. An overwrap is positioned over the side wall of the base container and has a second side seam aligned longitudinally with the first side seam. Connecting elements are positioned between the side wall of the base container and the overwrap, and join the side wall of the base container and the overwrap together except in an area along the aligned first and second seams to define an uniform spacing extending continuously between the side wall and the overwrap forming an air gap there between.

Abstract: An apparatus for forming an upper edge of a paperboard container includes a pocket including a shell having a cavity with a mouth configured to receive the container along an axis such that the rim extends beyond the mouth. A workstation includes a forming member having a first forming surface which is actuatable toward the axis from a retracted position spaced from the rim to an extended position lying adjacent an upper end of the rim, and a forming segment having a second forming surface which is actuatable along the axis and the forming member in response to axial movement thereof such that the second forming surface is positioned spaced from a lower end of the rim. The second forming surface is actuatable along the axis towards the first forming surface to form the rim therebetween.

Abstract: A method for forming an overwrap container includes the steps of a) providing a base container having a first side seam on a side wall that extends along a longitudinal axis to define an internal volume, and a bottom secured to the side wall; b) providing the side wall of the base container with connecting elements on an outer periphery of the side wall; c) providing an overwrap having a second side seam over the side wall of the base container such that the overwrap is joined in spaced apart relationship by the connecting elements to the side wall of the base container; d) clamping the overwrap to the base container along the second side seam to form a first compressed area; e) clamping the overwrap to the base container in an area 180° removed from the second side seam to form a second compressed area: and f) reforming the second compressed area to define an overwrap container having a substantially uniform spacing and air gap between the base container and the overwrap except in the first compressed area.

Abstract: An overwrap container includes a base container having a first side seam on a side wall that extends along a longitudinal axis to define an internal volume, and a bottom connected to the side wall. An overwrap is positioned over the side wall of the base container and has a second side seam aligned longitudinally with the first side seam. Connecting elements are positioned between the side wall of the base container and the overwrap, and join the side wall of the base container and the overwrap together except in an area along the aligned first and second seams to define an uniform spacing extending continuously between the side wall and the overwrap forming an air gap there between.

Abstract: A cup forming sidewall blank includes a piece of flexible sheet material having an upper edge, a lower edge, and a pair of opposite side edges with an area at or adjacent the lower edge of the sidewall blank being provided with relief formations which extend generally upwardly and perpendicularly relative to the lower edge. The relief formations preferably take the form of score lines, slits, notches or other suitable constructions which are generally spaced from one another and are of equal length relative to the sidewall blank lower edge.

Abstract: A cup making machine has a bottom finishing station provided with a mandrel for holding a sidewall blank and a bottom blank such that a flap portion of the sidewall blank is folded around a lip of the bottom blank. The bottom finishing station has a seam clamp engageable with overlapped edges of the sidewall blank to form a side seam, and a clamp ring selectively movable into engagement with the seam clamp. The clamp ring includes an annular wall forming a recess for receiving a rotatable tool which presses against the flap portion and the lip to form a bottom seal. Part of the seam clamp protrudes into the clamp ring, and part of the clamp ring protrudes into the seam clamp to form a bridge acting against the overlapped side seam at the top of the lip.

Abstract: A two-piece cup is formed by a sidewall member having an upper edge, a lower edge, a pair of opposite side edges, a front surface and a back surface with the opposite side edges overlapped and sealed along an overlapped side seam, and a bottom member sealed along the lower edge of the sidewall member. The upper edge of the sidewall member is curled into a continuous rim. Upper corners of the sidewall member are formed with a plurality of parallel score lines extending inwardly from each side edge immediately beneath the upper edge, the score lines overlapping in the side seam.

Abstract: An automated cup making system is provided for forming a two stage cup having an upper cup disposed upon a lower cup. An upper cup making machine is provided for forming an upper cup having an upper cup sidewall and an upper cup bottom wall disposed generally transversely to the upper cup sidewall and punched out to define a bottom wall annular border extending radially inwardly from the upper cup sidewall, the upper cup sidewall having an outwardly curled top edge. A lower cup making machine is provided for forming a lower cup having a lower cup sidewall and a bottom cup wall disposed generally transversely to the lower cup sidewall, the lower cup sidewall having a curled top edge.

Abstract: An automated cup making system is provided for forming a two stage cup having an upper cup disposed upon a lower cup. An upper cup making machine is provided for forming an upper cup having an upper cup sidewall and an upper cup bottom wall disposed generally transversely to the upper cup sidewall and punched out to define a bottom wall annular border extending radially inwardly from the upper cup sidewall, the upper cup sidewall having an outwardly curled top edge. A lower cup making machine is provided for forming a lower cup having a lower cup sidewall and a bottom cup wall disposed generally transversely to the lower cup sidewall, the lower cup sidewall having a curled top edge.

Abstract: A machine and a method for forming a rim of a paperboard container having a bottom and a sidewall terminating at a rim are disclosed. The machine includes a frame, a turret rotatably coupled to the frame, a plurality of circumferentially spaced pockets supported by the turret and a plurality of workstations about the turret. Each pocket includes a shell having a cavity with a mouth configured to receive the container along an axis and a first member about the cavity and including a first surface. The first surface is one of a flat surface and a concave surface and is actuatable along the axis from a retracted position below the mouth to an extended position adjacent the mouth. The plurality of workstations includes a first station and a second station. The first station has a first tool with a second surface, wherein the second surface is said one of a flat surface and a concave surface.

Abstract: A nestable beverage cup is preferably formed of two tapered sections. A lower section is sized to fit a cup holder such as used in a vehicle, while an upper section which is not held in the cup holder is provided with a larger diameter than the lower section, and is more broadly tapered to hold a greater volume of fluid. The lower section has a flattened rim which is ultrasonically sealed to the bottom of the upper section. A recessed bottom of the upper section provides an air gap which will insulate the user from the surface of the lower section. The two stage cup contemplates designs with various sidewalls, angles, shapes and raw materials.

Abstract: A method and apparatus for nesting a plurality of containers into a stack having a desired quantity of containers are disclosed. The apparatus includes a container guide, a container hold back, a counter and a shuttle. The container guide includes an input end and output end and provides at least one guide surface adapted to direct the plurality of containers from the input end to the output end. The container hold back is proximate the output end and includes a stop surface actuatable between a first hold back position in which the stop surface engages a frontward most container of the plurality of containers such that successive containers nest within the frontward most container and within each other and a second retracted position. The counter is proximate the input end and is configured to count the plurality of containers moving towards the output end prior to the containers nesting with each other.

Abstract: A gas fired low emission air heater for a cup making machine having a combustion chamber and a venturi block mounted on the inlet end of the combustion chamber and having a tapered venturi passage in the venturi block. An air inlet nozzle is aligned with the venturi passage and an annular gas ring formed around the nozzle for directing gas into the venturi passage. A discharge nozzle is mounted on the outer end of the combustion chamber and a metal matt assembly mounted in the combustion chamber. The metal matt assembly including one or more perforated mixing plates and a metal matt aligned with the mixing plates. A spark plug is mounted in the combustion chamber for igniting the gas/air mixture prior to discharge of the heated air into the cup making machine.

Abstract: A machine for making paper cups wherein each cup includes a side wall blank and a bottom wall blank, the machine including a frame and a vertical shaft mounted on the frame with a turret rotatably mounted on the shaft, a number of work stations mounted on the frame in an equally spaced relation around the turret with a number of tapered mandrels mounted on the turret in alignment with each of the work stations for forming the cup, the turret being intermittently rotated to move the mandrels sequentially into alignment with each of the work stations and a tubular assembly mounted for axial movement in each of the mandrels for initially releasing the cup from the mandrel.