Abstract: A thermoelectric device with multiple headers and a method of manufacturing such a device are provided herein. In some embodiments, a thermoelectric device includes multiple thermoelectric legs, a cold header thermally attached to the thermoelectric legs, and a hot header thermally attached to the thermoelectric legs opposite the cold header. At least one of the cold header and the hot header includes at least one score line. According to some embodiments disclosed herein, this the thermal stress on the thermoelectric device can be greatly reduced or relieved by splitting the header into multiple pieces or by scoring the header by a depth X. This enables the use of larger thermoelectric devices and/or thermoelectric devices with an increased lifespan.

Abstract: A hybrid Vapor Compression (VC) and Thermoelectric (TE) heat transport system is provided that maintains a set point temperature range of a chamber and includes a VC system and a TE system. The VC system includes a compressor, a condenser-evaporator connected to the compressor, a first valve connecting the compressor to an evaporator-condenser, and a second valve connecting the evaporator-condenser to a thermal expansion valve. The TE system includes TE modules, a first heat exchanger thermally connected with a first side of the TE modules which connects the first valve and the second valve, and a second heat exchanger thermally connected with a second side of the TE modules which connects the first valve and the second valve. In this way, the VC system and the TE system can be operated individually, in series, or in parallel to increase the efficiency of the hybrid VC and TE heat transport system.

Abstract: At least one forced convection unit added to a passive heat transport system is operated during transient heat loading periods but not operated under steady state conditions for cooling and maintaining a set point temperature of a chamber or surface. Forced convection is selectively employed based on temperature data and/or set point temperature values. A reject heat transport system includes first and second reject heat sinks each coupled via main and crossover transport tubes to first and second reject heat exchangers, permitting both heat sinks to dissipate heat from first and second thermoelectric heat pumps regardless of whether the first, the second, or the first and second heat pumps are in operation.

Abstract: A micro-climate control system includes a thermoelectric system integrated with a fan assembly. The thermoelectric system is operable to actively cool or heat air as the air passes through the fan assembly. The thermoelectric system includes a thermoelectric heat pump, a heat reject subsystem, and a heat accept subsystem. The fan assembly is operable to draw air from a space to be conditioned and output conditioned air passed through one of the heat reject subsystem and the heat accept subsystem to the space to be conditioned and output air passed through the other away from the space to be conditioned. In this way, the micro-climate control system may provide localized comfort, while allowing a larger climate control system to maintain a more efficient temperature set point. In this way, the overall energy consumption may be reduced while providing the same level of effective comfort.

Abstract: Systems and methods for mitigating heat rejection limitations of a thermoelectric module are disclosed. In some embodiments, a method of operating a thermoelectric module includes providing a first amount of power to the thermoelectric module and determining that a temperature of a hot side of the thermoelectric module is above a first threshold. The method also includes, in response to determining that the temperature of the hot side is above the first threshold, providing a second amount of power to the thermoelectric module that is less than the first amount of power. The method also includes determining that the temperature of the hot side of the thermoelectric module is below a second threshold and providing a third amount of power to the thermoelectric module. In some embodiments, this mitigates heat rejection limitations of the thermoelectric module, especially when the hot side of the thermoelectric module is passively cooled.

Abstract: A method of controlling a heat exchanger including thermoelectric coolers to maintain set point temperature of a chamber. The method includes receiving temperature data indicative of a temperature of the chamber and selectively controlling two or more subsets of thermoelectric coolers based on the temperature of the chamber. Selectively controlling the two or more subsets includes operating each thermoelectric cooler in a first subset at or near the point where the coefficient of performance is maximized (QCOPmax) by providing a current or voltage with amplitude corresponding to QCOPmax (ICOPmax, VCOPmax) when the temperature of the chamber is within a predefined steady state range including the set point temperature.