Patents Assigned to Polymer Processing Research Inst., Ltd.
  • Patent number: 6132661
    Abstract: A longitudinally stretched nonwoven fabric and a method for producing the same, which nonwoven fabric is a web mainly composed of long fiber filaments of 3 .mu.m to 15 .mu.m in diameter and made by short distance stretching in one direction at a stretching ratio of at least 5, and which production method is characterized in the steps of: maintaining the spun filaments in a draftable state; cooling the filaments with a cooling fluid, then guiding the filaments onto a conveyer with inclining the flow of filaments toward the transferring direction, and sucking by a reduced pressure from the back side of said conveyer, and further subjecting the web of filaments to short distance stretching in the longitudinal direction.
    Type: Grant
    Filed: November 17, 1997
    Date of Patent: October 17, 2000
    Assignees: Nippon Petrochemical Company, Limited, Polymer Processing Research Inst., Ltd.
    Inventors: Kazuhiko Kurihara, Hiroshi Yazawa, Shuichi Murakami, Yoichi Mazawa, Yuki Kuroiwa, Yukio Matsumura, Kazuhiro Yabe, Shin'ichi Umejima
  • Patent number: 6063492
    Abstract: A base fabric used for producing an adhesive tape and the adhesive tape with the same, which adhesive tape has good transversely tearable property and small in thickness, said base fabric being composed of at least one longitudinal base material of stretched unidirectionally aligned nonwoven fabric which is made by spinning a thermoplastic resin into a long filament nonwoven fabric and stretching it in one direction so as to aligne its filaments almost in one direction.
    Type: Grant
    Filed: July 24, 1997
    Date of Patent: May 16, 2000
    Assignees: Nippon Petrochemicals Company, Ltd, Polymer Processing Research Inst., Ltd.
    Inventors: Kazuhiko Kurihara, Hiroshi Yazawa, Masato Kimura, Jun Yamada
  • Patent number: 6054086
    Abstract: An ultra-high molecular weight polyolefin having a viscosity average molecular weight of at least 500,000 is subjected to melt forming into a film, the thus obtained molten film or solid state film is transversely stretched while holding both the side edges of the film, the stretched film is longitudinally slitted into tapes, and then the thus obtained tapes are longitudinally stretched thereby to produce high-strength yarns easily. A number of slits are longitudinally or transversely made in films made of an ultra-high molecular weight polyolefin having a viscosity average molecular weight of at least 500,000 so that the films each take a meshy form when spread in the direction perpendicular to the slits, and the meshy form structures are stretched in the direction of the slits to prepare meshy webs having a high strength unidirectionally. At least one member selected from the thus prepared meshy webs is used as one nonwoven web, thereby producing a high-strength, web-crossed laminated nonwoven easily.
    Type: Grant
    Filed: March 19, 1996
    Date of Patent: April 25, 2000
    Assignees: Nippon Petrochemicals Co., Ltd., Polymer Processing Research Inst., Ltd.
    Inventors: Kazuhiko Kurihara, Hiroshi Yazawa
  • Patent number: 6051175
    Abstract: A process for producing a filament assembly composed of a thermotropic liquid crystal polymer, includes the step of melt extruding a thermotropic liquid crystal polymer through an orifice nozzle into a high-speed fluid to thereby hold filaments spun right under the spinning nozzle at a high temperature, so that the filaments are taken up at a high draft ratio by the frictional force of the high-speed fluid.
    Type: Grant
    Filed: May 3, 1995
    Date of Patent: April 18, 2000
    Assignee: Polymer Processing Research Inst., Ltd.
    Inventors: Kazuhiko Kurihara, Hiroshi Yazawa, Toshikazu Oishi, Yoichi Mazawa
  • Patent number: 6048808
    Abstract: The invention provides a nonwoven fabric of stretched filaments of different kind polymers, having a strength equal to that of a woven fabric and features including an elongation, a uniformity, good feeling, a bulkiness and a thinness, characterized in that the nonwoven fabric is provided with stretched filament webs comprising long filaments formed out of a plural kinds of thermoplastic polymers of different properties, the long filaments as a whole being aligned in one direction, and a method for manufacturing the same. The invention provides also a nonwoven fabric of stretched filaments having a high strength as well as a high bulkiness and comprising different kind polymers which is provided with a first web layer of crimped filaments and a second web layer of substantially non-crimped, stretched long filaments, and a method for manufacturing the same.
    Type: Grant
    Filed: July 6, 1998
    Date of Patent: April 11, 2000
    Assignees: Polymer Processing Research Inst., Ltd., Nippon Petrochemicals Company, Ltd.
    Inventors: Kazuhiko Kurihara, Hiroshi Yazawa, Toshikazu Ohishi, Yoichi Mazawa, Yuki Kuroiwa, Shuichi Murakami, Sadayuki Ishiyama, Jun Yamada
  • Patent number: 5840633
    Abstract: The invention provides a nonwoven fabric of stretched filaments of different kind polymers, having a strength equal to that of a woven fabric and features including an elongation, a uniformity, good feeling, a bulkiness and a thinness, characterized in that the nonwoven fabric is provided with stretched filament webs comprising long filaments formed out of a plural kinds of thermoplastic polymers of different properties, the long filaments as a whole being aligned in one direction, and a method for manufacturing the same. The invention provides also a nonwoven fabric of stretched filaments having a high strength as well as a high bulkiness and comprising different kind polymers which is provided with a first web layer of crimped filaments and a second web layer of substantially non-crimped, stretched long filaments, and a method for manufacturing the same.
    Type: Grant
    Filed: September 17, 1996
    Date of Patent: November 24, 1998
    Assignees: Polymer Processing Research Inst., Ltd., Nippon Petrochemicals Company, Ltd.
    Inventors: Kazuhiko Kurihara, Hiroshi Yazawa, Toshikazu Ohishi, Yoichi Mazawa, Yuki Kuroiwa, Shuichi Murakami, Sadayuki Ishiyama, Jun Yamada
  • Patent number: 5826314
    Abstract: A device for transversely stretching a web includes a pair of pulleys arranged in the substantially same plane and rotating in the opposite directions to each other and a pair of belts running around the pulleys, respectively. The web is widthwise stretched, by gripping opposite side edges thereof by the pulleys and the belts and conveying the web in a divergent manner. At least one pair of pressing rolls are provided at an inclination relative to the belts for pressing the opposite side edges of the web onto the belts prior to being gripped between the pulleys and the belts. According to this structure, a device for transversely stretching a web is realized which is capable of effectively preventing the web from being dropped from the grip.
    Type: Grant
    Filed: December 3, 1997
    Date of Patent: October 27, 1998
    Assignees: Nippon Petrochemicals Company, Limited, Polymer Processing Research Inst., Ltd.
    Inventors: Kintaro Aihara, Kazuhiko Kurihara, Hiroshi Yazawa
  • Patent number: 5789328
    Abstract: The object of the present invention is to provide a nonwoven fabric which is excellent in bulkiness and touch feeling as well as strength and dimensional stability and to provide a method for producing the above nonwoven fabric through a simple and convenient manner without employing any particular spinning device. The invention relates to a bulky nonwoven fabric composed of a stretched filament web which is prepared from either at least one layer of a stretched unidirectionally arranged filament web which is composed of almost unidirectionally arranged long fibers being stretched and shrunk or a stretched crosswise laminated filament web made of two or more layers of the stretched unidirectionally arranged filament webs and a short fiber web which is entangled with said stretched filament web and is crimped as a result of shrinkage of the long fibers, and a method for producing the same.
    Type: Grant
    Filed: June 18, 1997
    Date of Patent: August 4, 1998
    Assignees: Nippon Petrochemicals Company, Limited, Polymer Processing Research Inst., Ltd.
    Inventors: Kazuhiko Kurihara, Hiroshi Yazawa, Sadayuki Ishiyama, Jun Yamada
  • Patent number: 5312500
    Abstract: A non-woven fabric is characterized by including a filament layer in which one or more continuous filaments composed of a polymeric material are spirally collected substantially along a shape obtained by offsetting an ellipse having an elongated major axis in a plane. This non-woven fabric can be obtained by spinning a filament composed of a polymeric material, vibrating the filament, amplifying vibration of the filament, and collecting the filament into an elliptic shape having an elongated major axis so that the filament is arranged in a direction of the major axis.
    Type: Grant
    Filed: December 4, 1990
    Date of Patent: May 17, 1994
    Assignees: Nippon Petrochemicals Co., Ltd., Polymer Processing Research Inst., Ltd.
    Inventors: Kazuhiko Kurihara, Shigezou Kojima, Hiroshi Yazawa, Toshikazu Oishi
  • Patent number: 5307609
    Abstract: A wrapping apparatus which comprises:means for supplying a band-like member,means for stretching the band-like member in at least lateral direction thereof, the lateral stretch means comprising a unit for running the band-like member to spread out the member so that it forms a sector (an unfolded fan) and a unit for detachably gripping the regions (or margins) of the band-like member respectively near the opposite widthwise ends thereof so that they are detachable from the running unit, andmeans for winding the stretched band-like member around an article for the wrapping thereof.As one embodiment of the present invention, a method for wrapping an article with said wrapping apparatus is disclosed.
    Type: Grant
    Filed: January 21, 1992
    Date of Patent: May 3, 1994
    Assignees: Nippon Petrochemicals Co., Ltd., Polymer Processing Research Inst., Ltd.
    Inventors: Akihide Kurata, Katsuaki Wakahara, Kazuhiko Kurihara, Hiroshi Yazawa, Toshikazu Oishi, Shuichi Murakami, Yukio Matsumura, Yoichi Mazawa
  • Patent number: 5290377
    Abstract: An improved method for producing a reticular nonwoven fabric in which the velocity of the transversely stretching line step can be much increased by providing the transversely stretching step with a longitudinally orienting step, thereby accelerating the whole production line. The method of the invention includes the continuous steps of: a first feeding step to feed a first film material; a longitudinally stretching step to stretch the first film material; a splitting step to split the longitudinally the stretched first film material; a laterally spreading step to spread the split film; a second feeding step to feed a second film material; a longitudinally orienting step to orient the second film material; a transversely slitting step to slit the oriented second film material; a transversely stretching step to stretch the slit second film material; and a laminating step to laminate the first film material with the second film material.
    Type: Grant
    Filed: July 16, 1991
    Date of Patent: March 1, 1994
    Assignees: Nippon Petrochemicals Company, Ltd., Polymer Processing Research Inst. Ltd.
    Inventors: Kintaro Aihara, Tadashi Honda, Masashi Kobayashi, Hideyo Rohyama, Kazuhiko Kurihara, Hiroshi Yazawa, Toshikazu Ohishi
  • Patent number: 5287742
    Abstract: A plurality of probes 3 or 10 are arranged in a conveying path of a web 1 or 9 comprising a slit sheet or a nonwoven fabric for contact with the web 1 or 9. The probes 3 or 10 are rotatably supported and arranged so that if a defect portion exists in the web 1 or 9, the probes 3 or 10 rotate to the defect portion of the web and protrude under the web, and when the probes 3 or 10 protrude under the web, a detecting means 6b outputs a defect detection signal.
    Type: Grant
    Filed: September 4, 1992
    Date of Patent: February 22, 1994
    Assignees: Nippon Petrochemicals Company Ltd., Polymer Processing Research Inst., Ltd.
    Inventors: Kintaro Aihara, Shinji Yamazaki
  • Patent number: 5265506
    Abstract: Method and apparatus for fabricating a perforated film comprising the steps of pinching a film material, (3) between a cutter roll (1) with cutting edges (12) and a backing roll (2) to press the cutting edges (12) to the film material (3) and driving, to rotate least one of the cutter roll (1) and the backing roll (2), to form holes such as slits in a film material. The apparatus is decelerated by a stop command signal of an apparatus, detecting the speed of the apparatus attaining a predetermined small speed, generating an advance stop signal when the apparatus is approaching a stop a condition, and displacing the backing roll (2) so that the cutter roll is separated from the backing roll.
    Type: Grant
    Filed: September 4, 1992
    Date of Patent: November 30, 1993
    Assignees: Nippon Petrochemicals Company, Limited, Polymer Processing Research Inst., Ltd.
    Inventors: Kintaro Aihara, Tadashi Honda
  • Patent number: 5240160
    Abstract: A rotary splitting tool for splitting a web of plastic material to fabricate a fibrillated web, comprising a rotatable body having a plurality of transverse ridges provided on the periphery in a circumferentially equidistant relationship and extending generally parallel to the central rotation axis, and rows of cutting edges provided on the transverse ridges, respectively. Convex walls are provided on the periphery of the body between the adjacent transverse ridges. The convex wall means receives a web to be split so that oscillation of the web during repeated operations of the cutting edges can be minimized to reduce noise and prevent irregular slits.
    Type: Grant
    Filed: February 28, 1992
    Date of Patent: August 31, 1993
    Assignees: Nippon Petrochemicals Company, Limited, Polymer Processing Research Inst., Ltd.
    Inventors: Hirotsune Okada, Tsutomu Matsuzaki, Kazuhiko Kurihara, Hiroshi Yazawa, Toshikazu Ohishi