Abstract: Methods and systems for the absolute high-resolution measurement of angle of rotation of a shaft, which allow for concurrent measuring of axial displacement and/or encoded identification information, are disclosed. Included is a method for measuring characteristics of a rotating shaft comprising obtaining optical signals by optically probing one or more patterns having a leading edge and a series of symbols disposed at one or more circumferences of the shaft; oversampling the optical signals; measuring time of arrival for the leading edges and determining therefrom an amount of time between arrival of two or more of the leading edges; interpolating and extrapolating the amount of time between arrival of the leading edges; and determining therefrom one or more of shaft twist, angle of rotation and/or axial loading, translation, or displacement. The methods include optically probing a pattern disposed around the circumference of a shaft that comprises a series of wedge-shaped symbols.

Abstract: Methods of detecting non-uniformities in a material are described. Such methods can comprise inducing changes in strain state or changing the magnetic moment of a material and measuring magnetic flux leakage that is synchronous with the changes in strain state or magnetic moment, while simultaneously applying an external magnetic field to control the relative magnitude of the magnetic flux leakage.

Abstract: Provided is a magneto-thermoelectric generator (MTG) device for energy harvesting and more particularly a device for converting waste thermal heat from a photovoltaic cell into mechanical energy and ultimately into electrical energy. Embodiments operate on the principle of thermally-induced switching between open and closed states of a ferromagnetic switch to generate mechanical oscillations that cause strain in a piezoelectric material, resulting in the generation of electrical energy. A structure capable of providing a non-linear restoring force provides mechanical energy to the device, which is a significant improvement over prior art MTG devices employing a linear spring restorative force. The device is also provided as a hybrid photovoltaic (PV)/MTG energy harvester for scavenging heat from photovoltaic cells. The hybrid PV/MTG device is particularly useful for harvesting waste heat to boost power generation, extend flight duration, and provide thermal management aboard HALE platforms.

Abstract: Magnetothermal pump devices are provided. Such devices can operate on the principle of thermally induced switching between open and closed states of a magnetic switch to generate mechanical oscillations. Exemplary devices provided include a thermal gradient and a magnet with a Curie temperature at or within this gradient. When the soft magnet is below the Curie temperature, it has sufficient magnetic force to bind a hard magnet at the hot side of the gradient. Heating of the magnet at the hot side causes it to exceed its Curie temperature, resulting in loss of magnetic attraction. At this stage, a restorative force exceeds the magnetic force, causing the magnet to shift to the cold side of the gradient, which oscillations can be used to pump fluid. Any magnetic transition that results in a change in the vector nature of the magnetic moment of the soft magnetic material can be employed.

Abstract: The present invention relates to systems and methods for real-time health monitoring of engines to monitor turbomachinery blades during engine operation and report anomalous behavior and shape of the blades if it occurs, such as damage by FOD. The system includes sensor(s) for obtaining a blade reflection profile from a blade passing by the sensor(s) during a revolution of the rotor in combination with a processor for performing timing calculations and/or fingerprint comparisons with reference data to identify a change in blade fingerprint relative to the reference data, which may indicate blade damage. Such systems can reduce operational costs, enhance safety and improve operational readiness by facilitating condition-based maintenance of engine rotors as opposed to schedule-based solutions. The invention can prevent the needless loss of life and assets caused by undetected minor levels of blade damage that may lead to unexpected catastrophic failure of an engine.

Abstract: Systems and methods are provided for real-time detection of the onset of stall in turbomachinery, such as compressor stall. The methods are capable of detecting and analyzing time of arrival of the chord of the blade at a sensor array to provide an indication of the onset of compressor stall. Systems for detecting the onset of compressor stall include: light sources; a plurality of linearly arranged optical fibers for transmitting light from the light sources and for receiving transmitted light reflected from a blade; a detector for measuring intensity of the reflected light; and a processor for analyzing the intensity of the reflected light to determine blade twist angle and from the blade twist angle identify onset of compressor stall. The invention can prevent the needless loss of life and assets caused by compressor stall that may lead to unexpected catastrophic failure of an engine.

Abstract: An apparatus and a method for ascertaining a gap between a stationary member and a rotating member are disclosed. At least a reference beam and a signal beam, which have different focal lengths or which diverge/converge at different rates, are fixed to the stationary member and proximate to each other. The beams are projected across a gap between the stationary member and the rotating member toward the rotating member. The reference and signal beams are reflected by the translating member when it intersects the reference and signal beam, and the reflected reference and signal pulses are obtained. One or more features of the reflected reference pulse and the reflected signal pulse, such as a rise time of the pulses, a fall time of the pulses, a width of the pulses and a delay between the reflected reference pulse and the reflected signal pulse, among other factors, are obtained. The width of the gap is obtained using at least one of these factors.

Abstract: The sensor comprises a beam of electromagnetic radiation projecting across a gap between the stationary member and the translating member, a reference detector having a reference FOV and a signal detector having a signal FOV. The sensor is to be mounted on the stationary member. The electromagnetic radiation beam, the reference FOV and the signal FOV intersect in a volume including the gap, and the gap is calculated from the reflected electromagnetic radiation received by the reference and signal detectors. The gap can be determined from a ratio between a rise time in the signal pulse and a rise time in the reference pulse, or a ratio between a fall time in the signal pulse and a fall time in the reference pulse, or a ratio between a delay time in the signal pulse and a delay time in the reference pulse, among other features.

Abstract: The sensor comprises a beam of electromagnetic radiation projecting across a gap between the stationary member and the translating member, a reference detector having a reference FOV and a signal detector having a signal FOV. The sensor is to be mounted on the stationary member. The electromagnetic radiation beam, the reference FOV and the signal FOV intersect in a volume including the gap, and the gap is calculated from the reflected electromagnetic radiation received by the reference and signal detectors. The gap can be determined from a ratio between a rise time in the signal pulse and a rise time in the reference pulse, or a ratio between a fall time in the signal pulse and a fall time in the reference pulse, or a ratio between a delay time in the signal pulse and a delay time in the reference pulse, among other features.

Abstract: An apparatus and a method for ascertaining a gap between a stationary member and a rotating member are disclosed. At least a reference beam and a signal beam, which have different focal lengths or which diverge/converge at different rates, are fixed to the stationary member and proximate to each other. The beams are projected across a gap between the stationary member and the rotating member toward the rotating member. The reference and signal beams are reflected by the translating member when it intersects the reference and signal beam, and the reflected reference and signal pulses are obtained. One or more features of the reflected reference pulse and the reflected signal pulse, such as a rise time of the pulses, a fall time of the pulses, a width of the pulses and a delay between the reflected reference pulse and the reflected signal pulse, among other factors, are obtained. The width of the gap is obtained using at least one of these factors.

Abstract: A passive wireless sensor is disclosed. The sensor has at least a measurand sensitive member and an electromagnetically resonant member positioned proximate to each other. The resonant member comprises a preselected resonance frequency, such that it scatters at least a portion of an interrogating signal as a scattered signal proximate to its resonance frequency, and the measurand sensitive member alters the scattered signal as a function of the measurand to change the shape of the scattered signal. The reactive field of the sensor is kept within the sensor to minimize environment interference and to maximize its signal strength. Almost bond-free packaging mitigates problems with delamination or internal stresses due to differing coefficients of thermal expansion.

Abstract: An apparatus and a method for ascertaining a gap between a stationary member and a rotating member are disclosed. At least a reference beam and a signal beam, which have different focal lengths or which diverge/converge at different rates, are fixed to the stationary member and proximate to each other. The beams are projected across a gap between the stationary member and the rotating member toward the rotating member. The reference and signal beams are reflected by the translating member when it intersects the reference and signal beam, and the reflected reference and signal pulses are obtained. One or more features of the reflected reference pulse and the reflected signal pulse, such as a rise time of the pulses, a fall time of the pulses, a width of the pulses and a delay between the reflected reference pulse and the reflected signal pulse, among other factors, are obtained. The width of the gap is obtained using at least one of these factors.

Abstract: An apparatus and a method for ascertaining a gap between a stationary member and a rotating member are disclosed. At least a reference beam and a signal beam, which have different focal lengths or which diverge/converge at different rates, are fixed to the stationary member and proximate to each other. The beams are projected across a gap between the stationary member and the rotating member toward the rotating member. The reference and signal beams are reflected by the translating member when it intersects the reference and signal beam, and the reflected reference and signal pulses are obtained. One or more features of the reflected reference pulse and the reflected signal pulse, such as a rise time of the pulses, a fall time of the pulses, a width of the pulses and a delay between the reflected reference pulse and the reflected signal pulse, among other factors, are obtained. The width of the gap is obtained using at least one of these factors.