Abstract: A bipolar plate for an electrochemical cell having a first side, a second side, and a sealing region is disclosed. The first side has a first fluid flow region bordered by a first sealing region, and the second side has a second fluid flow region bordered by a second sealing region. The first sealing region is composed of a mesh bonded to the first side.

Abstract: A gas recovery system is disclosed. The gas recovery system includes a gas source productive of a gaseous stream comprising moisture, a gas dryer in fluid communication with and downstream of the gas source, and an electrochemical compressor in fluid communication with and downstream of the gas dryer. The gas dryer is disposed to receive the gaseous stream and produce a delivery stream absent moisture and a slipstream comprising moisture. The electrochemical compressor is disposed to receive the slipstream at a first pressure and produce a compressed stream at a second pressure greater than the first pressure.

Abstract: A system to vent a moist gas stream is disclosed. The system includes an enclosure and an electrochemical cell disposed within the enclosure, the electrochemical cell productive of the moist gas stream. A first vent is in fluid communication with the electrochemical cell for venting the moist gas stream to an exterior of the enclosure, and a second vent is in fluid communication with an interior of the enclosure and in thermal communication with the first vent for discharging heated air to the exterior of the enclosure. At least a portion of the discharging heated air is for preventing freezing of the moist gas stream within the first vent.

Abstract: A hydrogen separator apparatus for an electrochemical cell is disclosed. The apparatus includes a separation chamber in fluid communication with the electrochemical cell, a product conduit in fluid communication with the separation chamber, and a controllable purge path in fluid communication with the separation chamber. The controllable purge path is disposed at a bottom of the separation chamber such that in response to normal operation of the cell, the controllable purge path is exposed to liquid water and only during start up and shut down of the cell is the controllable purge path exposed to hydrogen gas. The controllable purge path is responsive to a plurality of conditions corresponding to operation of the electrochemical cell.

Abstract: A system to detect a presence of a specific gas in a mixture of gaseous byproducts comprising moisture vapor is disclosed. The system includes an electrochemical cell, a transport to deliver the mixture of gaseous byproducts from the electrochemical cell, a gas sensor in fluid communication with the transport, the sensor responsive to a presence of the specific gas to generate a signal corresponding to a concentration of the specific gas, and a membrane to prevent transmission of liquid moisture, the membrane disposed between the transport and the gas sensor.

Abstract: A bipolar plate for an electrochemical cell is disclosed. The bipolar plate includes a unitary plate having first and second inlet ports, first and second outlet ports, first flow channels, and second flow channels. A first inlet header channel at one end of the first flow channels is in fluid communication with the first inlet port, and a first outlet header channel at the other end of the first flow channels is in fluid communication with the first outlet port. A second inlet header channel at one end of the second flow channels is in fluid communication with the second inlet port, and a second outlet header channel at the other end of the second flow channels is in fluid communication with the second outlet port. Each of the header channels includes a support surface sufficient to support a membrane-electrode-assembly while providing a fluid flow channel from one end of the respective header channel to the other end.

Abstract: A compartmentalized storage tank is disclosed. The compartmentalized storage tank includes a housing, a first fluid storage section disposed within the housing, a second fluid storage section disposed within the housing, the first and second fluid storage sections being separated by a movable divider, and a constant force spring. The constant force spring is disposed between the housing and the movable divider to exert a constant force on the movable divider to cause a pressure P1 in the first fluid storage section to be greater than a pressure P2 in the second fluid storage section, thereby defining a pressure differential.

Abstract: A method and apparatus is provided for a system for maintaining hydrogen purity in an electrical power generator where the system monitors the health of the electrical generating system by calculating the time remaining until preventative maintenance is required based on hydrogen usage. The system also monitors the health of the system by detecting the occurrence of major leaks within the electrical power generator and adapting the operation of the system to maintain a desired operating environment.

Abstract: A bipolar plate for an electrochemical cell having a first layer, a second layer, and a third layer is disclosed. The first layer has a first plurality of through channels oriented in a first direction. The second layer has a second plurality of through channels oriented in a second different direction. The third layer is disposed between and bonded to the first and second layers. The third layer has a first set of header channels in fluid communication with the first plurality of channels, and a second set of header channels in fluid communication with the second plurality of channels. A first inlet port and a first outlet port are in fluid communication with the first set of header channels, and a second inlet port and a second outlet port are in fluid communication with the second set of header channels. The bonded third layer prevents fluid communication between the first plurality of channels and the second plurality of channels.

Abstract: Electrochemical systems and methods of operating the systems are disclosed herein. In one embodiment, a method for operating an electrochemical system, comprises: forming hydrogen gas in an electrolysis cell, maintaining the hydrogen gas at a temperature sufficient to enable the filling of a hydrogen gas vessel at a rate that would fill a 5 kg vessel with the hydrogen gas in a period of time of less than or equal to about 10 minutes, and introducing the hydrogen gas to the hydrogen gas vessel.

Abstract: An electrochemical cell stack and method are provided with use the generated hydrogen gas to pressurize a chamber. The electrochemical cell stack includes a plurality of cells mounted between a first static endplate and a dynamic endplate. A pressure chamber is formed between a second static endplate and the dynamic endplate. The chamber acts upon a dynamic endplate to increase the loading on a plurality of cells as the generated gas pressure increases.

Abstract: An electrochemical cell includes a first electrode, a second electrode, a proton exchange membrane disposed between and in intimate contact with the electrodes, and a pressure pad disposed in electrical communication with the first electrode. The pressure pad is an electrically conductive sheet and is of a structure that is conformable to pressure variations within the cell. Methods of forming the pressure pad include disposing dimples or corrugations at the electrically conductive member. A method of maintaining compression within the cell includes disposing the electrically conductive member and the compression member at the first electrode, applying a load at the cell to compress the cell components, and maintaining electrical communication through the electrically conductive member.

Abstract: An electrochemical cell includes a first electrode, a second electrode, a proton exchange membrane disposed between and in intimate contact with the electrodes, and a pressure pad disposed in electrical communication with the first electrode. The pressure pad is an electrically conductive sheet and is of a structure that is conformable to pressure variations within the cell. Methods of forming the pressure pad include disposing dimples or corrugations at the electrically conductive member. A method of maintaining compression within the cell includes disposing the electrically conductive member and the compression member at the first electrode, applying a load at the cell to compress the cell components, and maintaining electrical communication through the electrically conductive member.

Abstract: A system for providing hydrogen gas is provided. The system includes a hydrogen generator that produces gas from water. One or more heat generation devices are arranged to provide heating of the enclosure during different modes of operation to prevent freezing of components. A plurality of temperature sensors are arranged and coupled to a controller to selectively activate a heat source if the temperature of the component is less than a predetermined temperature.

Abstract: A regenerative fuel cell system is provided having at least one hydrogen storage container fluidly coupled to at least one hydrogen generator and at least one power generator. Each power generator further includes a fuel cell fluidly coupled to the hydrogen storage container, an electric energy storage device, and an unregulated dc bus electrically connected to said fuel cell and said electric storage device. The system further provides for a health monitoring system for determining the occurrence of critical events which may necessitate the disabling of the system.

Abstract: A gas/liquid phase separator includes a fluid inlet, a vapor outlet, a liquid outlet, and first and second valves disposed in fluid communication with the liquid outlet. Both valves are controllable in response to a fluid level in the gas/liquid phase separator. Both valves are further disposed in parallel fluid communication with each other. A method of controlling a liquid level in the phase separator includes sensing an amount of liquid in the phase separator, sensing a system pressure, and selectively opening a valve disposed in fluid communication with the phase separator to drain the liquid.

Abstract: A gas regulation system includes a manifold, a plurality of control modules in fluid communication with the manifold, and a power source. Each control module includes an actuatable valve that is in fluid communication with an associated gas storage device and in electrical communication with the power source. The power source is adapted to prevent more than one of the actuatable valves from simultaneously having an actuated state.

Abstract: A method and apparatus is provided for a system for maintaining hydrogen purity in an electrical power generator where the system monitors the health of the electrical generating system by calculating the time remaining until preventative maintenance is required based on hydrogen usage. The system also monitors the health of the system by detecting the occurrence of major leaks within the electrical power generator and adapting the operation of the system to maintain a desired operating environment.

Abstract: The present invention provides a system and method for monitoring and reporting the controlled and uncontrolled emissions of hydrogen gas from an end use application such as a hydrogen cooled electrical generator. The system first determines a quantity hydrogen produced by a hydrogen conversion device from a first operating parameter. The quantity of hydrogen released in a controlled manner is determined from a second operating parameter. The amount of uncontrolled hydrogen emissions may then be calculated from the produced hydrogen and controlled release values. A report detailing the type and amounts of hydrogen emissions may then be created.

Abstract: A compression member for an electrochemical cell stack is provided. The compression member includes a first surface including a plurality of raised portions, a second surface including a substantially flat surface, and an edge defined by the first surface and the second surface. The plurality of raised portions is aligned to define a plurality of receiving areas. The plurality of raised portions and the plurality of receiving areas are configured such application of an axial compressive force spreads the plurality of raised portions into the plurality of receiving areas. The edge includes a portion configured to receive an electrochemical cell terminal therethrough. The compression member is formed of electrically non-conductive materials.