Patents Assigned to Refratechnik Holdings GmbH
  • Patent number: 11603319
    Abstract: A synthesis method for producing a refractory oxide-ceramic material of CaZrO3, in particular in the form of a refractory granular material that is preferably mechanically comminuted, in particular crushed and/or ground, as well as to a batch and a coarse ceramic, shaped or unshaped, refractory product containing at least one pre-synthesized refractory calcium zirconate-containing granular material.
    Type: Grant
    Filed: November 28, 2018
    Date of Patent: March 14, 2023
    Assignee: Refratechnik Holding GmbH
    Inventors: Helge Jansen, Constantin Jahn, Christos Georgios Aneziris
  • Patent number: 11440847
    Abstract: A method for producing a granular material from sintered magnesia by sintering of pressed articles, in particular pellets, from MgO powder, preferably from caustic MgO powder, and subsequent mechanical comminution of the pressed articles, the sintering being carried out in such a way that the granular material has a grain porosity (total porosity), according to DIN EN 993-1:1195-04 and DIN EN 993-18:1999-01, of from 15 to 38 vol %, preferably 20 to 38 vol %. Also, a batch for producing a coarse ceramic, refractory, shaped or unshaped product containing the porous sintered magnesia, to such a product produced from the batch and to a method for its production, to a lining, in particular a working casing and/or a backing, of a large-volume industrial furnace, the lining, in particular the working casing and/or the backing, having at least one such product, as well as to such an industrial furnace.
    Type: Grant
    Filed: September 13, 2018
    Date of Patent: September 13, 2022
    Assignee: REFRATECHNIK HOLDING GMBH
    Inventors: Hans-Jürgen Klischat, Robert Plummer, Carsten Vellmer, Holger Wirsing
  • Patent number: 11219943
    Abstract: A heat insulating plate (1), preferably a covering plate (5a;b), especially for thermal isolation of molten metal, especially of molten steel, in a metallurgical vessel (6), wherein the plate (3) includes a binding agent matrix (2) of at least one, set, temporary, organic binding material and aggregate grains (3) with and/or of biogenic silicic acid, preferably with and/or of rice husk ash, which grains (3) are incorporated into the binding agent matrix (2), and to a method for production of the plate (1) and its use.
    Type: Grant
    Filed: June 27, 2017
    Date of Patent: January 11, 2022
    Assignee: Refratechnik Holding GmbH
    Inventors: Helge Jansen, Thomas Schemmel, Petra Stein, Michael Schölwer
  • Patent number: 11148973
    Abstract: An unfired, refractory molded body (1), especially a plate, especially for thermal insulation of molten metal and/or an ingot solidifying from molten metal, that includes a binding agent matrix (2) of a set binder and aggregate grains (3) of biogenic silicic acid, preferably of rice husk ash, which are incorporated into the binding agent matrix (2), wherein the binding agent matrix (2) consists of silica gel, as well as a process for its production and its usage.
    Type: Grant
    Filed: June 27, 2017
    Date of Patent: October 19, 2021
    Assignee: Refratechnik Holding GmbH
    Inventors: Helge Jansen, Thomas Schemmel, Petra Stein, Michael Schölwer
  • Patent number: 11150022
    Abstract: An unfired, refractory molded body (1), includes a binding agent matrix (2) containing at least one set, permanent binding material and aggregate grains (3) with and/or of biogenic silicic acid, preferably with and/or of rice husk ash, which grains are incorporated into the binding agent matrix (2), for thermal isolation of a molten metal, especially of molten steel, and/or of a metal ingot solidifying from the molten metal, and also the use of the molded body (1) for thermal isolation of a refractory lining, in particular in a multiple-layer brick wall or in a heat-treatment furnace, or as a corrosion barrier, e.g. against alkali attack, or as a fire protection lining or as filter material for hot gases.
    Type: Grant
    Filed: June 27, 2017
    Date of Patent: October 19, 2021
    Assignee: Refratechnik Holding GmbH
    Inventors: Helge Jansen, Thomas Schemmel, Petra Stein, Michael Schölwer
  • Publication number: 20190185378
    Abstract: The disclosure relates to a granular, refractory mineral elasticizing granulate for refractory products, in particular for basic refractory products. The minerals consist of mono-phased sintered spinel mixed crystal of the ternary system MgO—Fe2O3—Al2O3 of the composition range MgO: 12 to 19.5, in particular 15 to 17 wt.-%, Remainder: Fe2O3 and Al2O3 in a quantity ratio range of Fe2O3 to Al2O3 between 80 to 20 and 40 to 60 wt.-%. Starting from an MgO content between 12 and 19.5 wt.-%, the respective mixed crystals have an Fe2O3 and Al2O3 content in a solid solution out of the limited ranges respectively indicated thereof, such that a total composition of 100% is obtained. In addition, the invention relates to a method for production of the elasticizing granulate and to the use thereof.
    Type: Application
    Filed: March 23, 2017
    Publication date: June 20, 2019
    Applicant: Refratechnik Holding GmbH
    Inventors: Heinrich LIEVER, Hilmar SCHULZE-BERGKAMEN, Carsten VELLMER
  • Publication number: 20190154337
    Abstract: An unfired, refractory molded body (1), includes a binding agent matrix (2) containing at least one set, permanent binding material and aggregate grains (3) with and/or of biogenic silicic acid, preferably with and/or of rice husk ash, which grains are incorporated into the binding agent matrix (2), for thermal isolation of a molten metal, especially of molten steel, and/or of a metal ingot solidifying from the molten metal, and also the use of the molded body (1) for thermal isolation of a refractory lining, in particular in a multiple-layer brick wall or in a heat-treatment furnace, or as a corrosion barrier, e.g. against alkali attack, or as a fire protection lining or as filter material for hot gases.
    Type: Application
    Filed: June 27, 2017
    Publication date: May 23, 2019
    Applicant: Refratechnik Holding GmbH
    Inventors: Helge Jansen, Thomas Schemmel, Petra Stein, Michael Schölwer
  • Patent number: 10227260
    Abstract: A refractory has the form of a dry, mineral batch of fire-resistant mineral materials combined in such a way that refractories which are long-term resistant to fayalite-containing slags, sulfidic melts (mattes), sulfates and non-ferrous metal melts and are used for refractory linings in industrial non-ferrous metal melting furnaces can be manufactured. The refractory at least contains: —at least one coarse-grained magnesia raw material as the main component; —magnesia (MgO) meal; —at least one fire-resistant reagent which, during the melting process, acts (in situ) in a reducing manner on non-ferrous metal oxide melts and/or non-ferrous metal iron oxide melts and converts same into non-ferrous metal melts.
    Type: Grant
    Filed: November 30, 2015
    Date of Patent: March 12, 2019
    Assignee: Refratechnik Holding GmbH
    Inventors: Helge Jansen, Thomas Schemmel, Volker Stein
  • Patent number: 10207955
    Abstract: A refractory has the form of a dry, mineral batch of fire-resistant mineral materials combined in such a way that refractories which are long-term resistant to fayalite-containing slags, sulfidic melts (mattes), sulfates and non-ferrous metal melts and are used for refractory linings in industrial non-ferrous metal melting furnaces can be manufactured. The refractory at least contains: —at least one coarse-grained olivine raw material as the main component; —magnesia (MgO) meal; —at least one fire-resistant reagent which, during the melting process, acts (in situ) in a reducing manner on non-ferrous metal oxide melts and/or non-ferrous metal iron oxide melts and converts same into non-ferrous metal melts.
    Type: Grant
    Filed: December 10, 2015
    Date of Patent: February 19, 2019
    Assignee: Refratechnik Holding GmbH
    Inventors: Helge Jansen, Thomas Schemmel, Volker Stein
  • Patent number: 10093581
    Abstract: A batch made of refractory mineral materials for lining of assemblies used for nonferrous metal melts, contains over 90% by weight of a mixture of the following constituents:—from 3 to 74% by weight of at least one coarse-grain raw olivine material with at least 70% by weight forsterite content and having grain sizes of 50% by weight over 0.1 mm—from 25 to 49% by weight of at least one ground magnesia with grain sizes of 50% by weight?1 mm—from 0.9 to 14% by weight of at least one ground silicon carbide (SiC) with grain sizes of 50% by weight?1 mm—from 0.1 to 10% by weight of at least one fine-particle dry pulverulent silica with particle sizes?500 ?m—from 0 to 4% by weight of at least one antioxidant known per se for refractory products—from 0 to 4% by weight of at least one additional granulated refractory raw material known per se, more particularly having grain sizes of 50% by weight, in particular of 80% by weight, preferably of 100% by weight over 0.
    Type: Grant
    Filed: April 30, 2014
    Date of Patent: October 9, 2018
    Assignee: Refratechnik Holding GmbH
    Inventors: Helge Jansen, Volker Stein, Thomas Schemmel
  • Patent number: 10029945
    Abstract: An alkaline-activated binder system for fire concretes includes at least one mineral binder and a mineral activator which, in a mixture with water, form a curing geopolymer, where a combination of at least two magnesium components (Mg components) which give an alkaline reaction with water and react with the binder at different times to form a geopolymer is present as activator, where the magnesium components have a different reactivity in respect of atmospheric moisture and/or in respect of the binder. A dry fire concrete mix contains the binder system and the mix may be used in, for example, facilities in the steel industry.
    Type: Grant
    Filed: January 29, 2014
    Date of Patent: July 24, 2018
    Assignee: Refratechnik Holding GmbH
    Inventors: Jennifer Werz, Bertram Kesselheim, Darina Rudert, Kai Beimdiek
  • Publication number: 20180016191
    Abstract: A refractory has the form of a dry, mineral batch of fire-resistant mineral materials combined in such a way that refractories which are long-term resistant to fayalite-containing slags, sulfidic melts (mattes), sulfates and non-ferrous metal melts and are used for refractory linings in industrial non-ferrous metal melting furnaces can be manufactured. The refractory at least contains:—at least one coarse-grained magnesia raw material as the main component;—magnesia (MgO) meal;—at least one fire-resistant reagent which, during the melting process, acts (in situ) in a reducing manner on non-ferrous metal oxide melts and/or non-ferrous metal iron oxide melts and converts same into non-ferrous metal melts.
    Type: Application
    Filed: November 30, 2015
    Publication date: January 18, 2018
    Applicant: Refratechnik Holding GmbH
    Inventors: Helge JANSEN, Thomas SCHEMMEL, Volker STEIN
  • Patent number: 9862645
    Abstract: A molded, fireproof product, which contains graphite, in particular natural graphite, and is based on fireproof granular materials. The granular-material grains of the product are consolidated to form a molded body by means of a binder known per se and/or ceramic bonding. The product has a homogeneous mixture of at least two graphite types, which each have a different coefficient of thermal expansion. One graphite type is predominant by amount and the other graphite type acts as an auxiliary graphite type. The invention further relates to a method for producing a product and to the use of the product.
    Type: Grant
    Filed: April 30, 2014
    Date of Patent: January 9, 2018
    Assignee: Refratechnik Holding GmbH
    Inventors: Helge Jansen, Christos Aneziris, Petra Stein
  • Publication number: 20170341984
    Abstract: A refractory has the form of a dry, mineral batch of fire-resistant mineral materials combined in such a way that refractories which are long-term resistant to fayalite-containing slags, sulfidic melts (mattes), sulfates and non-ferrous metal melts and are used for refractory linings in industrial non-ferrous metal melting furnaces can be manufactured. The refractory at least contains: —at least one coarse-grained olivine raw material as the main component; —magnesia (MgO) meal; —at least one fire-resistant reagent which, during the melting process, acts (in situ) in a reducing manner on non-ferrous metal oxide melts and/or non-ferrous metal iron oxide melts and converts same into non-ferrous metal melts.
    Type: Application
    Filed: December 10, 2015
    Publication date: November 30, 2017
    Applicant: Refratechnik Holding GmbH
    Inventors: Helge JANSEN, Thomas SCHEMMEL, Volker STEIN
  • Patent number: 9809498
    Abstract: A refractory, coarse ceramic product including at least one granular refractory material, has an open porosity of between 22 and 45 vol.-%, in particular of between 23 and 29 vol.-%, and a grain structure of the refractory material, wherein the medium grain size fraction with grain sizes of between 0.1 and 0.5 mm is 10 to 55 wt.-%, in particular 35 to 50 wt.-%, and wherein the remainder of the grain structure is a finest grain fraction with grain sizes of up to 0.1 mm and/or coarse-grain fraction with grain sizes of more than 0.5 mm.
    Type: Grant
    Filed: October 21, 2014
    Date of Patent: November 7, 2017
    Assignee: Refratechnik Holding GmbH
    Inventors: Hans-Juergen Klischat, Carsten Vellmer, Holger Wirsing
  • Publication number: 20160304403
    Abstract: A refractory, coarse ceramic product including at least one granular refractory material, has an open porosity of between 22 and 45 vol.-%, in particular of between 23 and 29 vol.-%, and a grain structure of the refractory material, wherein the medium grain size fraction with grain sizes of between 0.1 and 0.5 mm is 10 to 55 wt.-%, in particular 35 to 50 wt.-%, and wherein the remainder of the grain structure is a finest grain fraction with grain sizes of up to 0.1 mm and/or coarse-grain fraction with grain sizes of more than 0.5 mm.
    Type: Application
    Filed: October 21, 2014
    Publication date: October 20, 2016
    Applicant: Refratechnik Holding GmbH
    Inventors: Hans-Juergen KLISCHAT, Carsten VELLMER, Holger WIRSING
  • Patent number: 9403728
    Abstract: A flame-retardant batch, and the use thereof, primarily contains—at least 30% by weight of a coarse-grain olivine raw material with a forsterite content of, e.g. at least 70% by weight and having grain sizes of, e.g. 100% by weight over 0.1 mm, —at least 35% by weight in magnesia in meal form with grain sizes of, e.g. 100% by weight.
    Type: Grant
    Filed: May 23, 2013
    Date of Patent: August 2, 2016
    Assignee: Refratechnik Holding GmbH
    Inventor: Helge Jansen
  • Patent number: 9382161
    Abstract: There is a process for creating graphite free non-fired refractory products, which are molded using presses and which includes using a plurality of different binders. The binders comprise a first binder for binding grains of granulation between room temperature and 400° C., a second binder binding the grains of granulation between 300 and 900° C.; and a third binder binding granulations of the refractory materials that enter into ceramic binding at temperatures above 900° C. This process is for producing at least one of magnesia chromite bricks, magnesia spinel and spinel bricks, magnesia zirconia and magnesia zircon bricks, magnesia hercynite and magnesia galaxite bricks, dolomite, dolomite-magnesia, and lime bricks, forsterite and olivine bricks, magnesia forsterite bricks, magnesia pleonast bricks, magnesia bricks.
    Type: Grant
    Filed: May 30, 2014
    Date of Patent: July 5, 2016
    Assignee: Refratechnik Holding GmbH
    Inventors: Bernd Scheubel, Helge Jansen, Hans-Jürgen Klischat, Rolf-Dieter Kizio, Holger Wirsing
  • Publication number: 20160176762
    Abstract: A batch made of refractory mineral materials for lining of assemblies used for nonferrous metal melts, contains over 90% by weight of a mixture of the following constituents:—from 3 to 74% by weight of at least one coarse-grain raw olivine material with at least 70% by weight forsterite content and having grain sizes of 50% by weight over 0.1 mm—from 25 to 49% by weight of at least one ground magnesia with grain sizes of 50% by weight 1 mm—from 0.9 to 14% by weight of at least one ground silicon carbide (SiC) with grain sizes of 50% by weight?1 mm—from 0.1 to 10% by weight of at least one fine-particle dry pulverulent silica with particle sizes?500 ?m-from 0 to 4% by weight of at least one antioxidant known per se for refractory products—from 0 to 4% by weight of at least one additional granulated refractory raw material known per se, more particularly having grain sizes of 50% by weight, in particular of 80% by weight, preferably of 100% by weight over 0.
    Type: Application
    Filed: April 30, 2014
    Publication date: June 23, 2016
    Applicant: Refratechnik Holding GmbH
    Inventors: Helge JANSEN, Volker STEIN, Thomas SCHEMMEL
  • Publication number: 20160122248
    Abstract: A molded, fireproof product, which contains graphite, in particular natural graphite, and is based on fireproof granular materials. The granular-material grains of the product are consolidated to form a molded body by means of a binder known per se and/or ceramic bonding. The product has a homogeneous mixture of at least two graphite types, which each have a different coefficient of thermal expansion. One graphite type is predominant by amount and the other graphite type acts as an auxiliary graphite type. The invention further relates to a method for producing a product and to the use of the product.
    Type: Application
    Filed: April 30, 2014
    Publication date: May 5, 2016
    Applicant: REFRATECHNIK HOLDING GMBH
    Inventors: Helge JANSEN, Christos ANEZIRIS, Petra STEIN