Abstract: A frequency hopping radio communications module for a measurement system, including a measurement probe and an interface for a machine tool. The communications module is configured to transmit and/or receive radio signals using at least ten frequency channels and can operate in at least a metrology mode for communicating measurement data and a standby mode. Operation in the standby mode includes hopping between fewer frequency channels than operation in the metrology mode. In particular, operation in standby mode includes hopping between three of the at least ten frequency channels in accordance with a second hopping pattern, the three frequency channels being from different thirds of the frequency band. This allows faster frequency hopping synchronisation to be achieved and improves battery life.

Abstract: A frequency hopping radio communications module includes a clock and a memory for storing a hopping pattern. The communications module is switchable between first, second, and third modes. The first and second modes respectively transmit and/or receive data using a series of frames having first and second frame times. The first frame time is equal to, or an integer multiple of, the base time interval. The second frame time is an integer multiple of the first frame time. Operation in the third mode includes transmitting and/or receiving data using a series of frames having a third frame time, the third frame time being an integer multiple of the second frame time. Each successive base time interval is associated with a successive frequency channel of the hopping pattern sequence and each frame uses the frequency channel associated with the base time interval that occurs at the start of that frame.

Abstract: A metrology apparatus includes an indexed articulated joint including: first and second relatively reorientable bodies, respectively having mutually engageable engagement elements, which can be locked together in different angular orientations about a first axis to provide a plurality of angularly indexed positions of the bodies; at least one verification sensor configured to provide a measure of the relative spatial configuration of bodies when in their locked state; and wherein the apparatus is configured such that when the bodies lock together at an indexed position, the sensor measures the relative spatial configuration of the bodies, and wherein information obtained from the measure is compared to calibration information obtained from at least one other measure of the relative spatial configuration of the bodies when the bodies were locked at said indexed position at an earlier point in time, in order to establish information about the state of engagement of the bodies.

Abstract: A method of communicating information to a measurement probe mounted on a coordinate positioning machine includes encoding the information as one or more of a plurality of characteristic movements of the probe, controlling the machine to impart the movement(s) to the probe, detecting the movement(s) at the probe, and decoding the information at the probe from the detected movement(s). A measurement probe for use in such a method is mountable to the machine and includes at least one movement sensor for sensing movement imparted to the measurement probe by the machine, and a controller for determining whether the sensed movement includes one or more of the plurality of characteristic movements of the probe and for performing an operation at or controlling operation of the probe in dependence on the determination.

Abstract: A metrology apparatus including an articulated joint having: first and second bodies which can be locked together in a plurality of different angular orientations about a first axis; the first body including a prop which is actuatable by a motor between a retracted configuration at which the first and second bodies are in their locked state, and an extended configuration at which the first and second bodies are held apart by the prop along the first axis such that the first and second bodies are unlocked thereby permitting relative rotation of the first and second bodies, the prop and the second body being magnetically biased toward each other so as to magnetically retain the first and second bodies; and further including at least one supplemental bias member configured to bias the prop towards its retracted configuration.

Abstract: A method of calibrating a coordinate positioning machine is described. The machine is controlled into a pivot pose in which a target point associated with a moveable part of the machine and a pivot point associated with a fixed part of the machine are separated from one another by a known separation. An error value for that pose is determined based on the known separation and a separation expected for that pose from the existing model parameters of the machine. The machine is controlled into a plurality of different target poses, and for each target pose a separation between the target point and the pivot point is measured and an error value for that pose is determined based on the measured separation and a separation expected for that pose from the existing model parameters.

Abstract: A selective solidification apparatus includes a build chamber, a build platform lowerable in the build chamber, a wiper for spreading powder material across the build platform to form successive powder layers of a powder bed, an energy beam unit for generating an energy beam for consolidating the powder material, a scanner for directing and focussing the energy beam onto each powder layer and a processor for controlling the scanner. The processor is arranged to control the scanner to scan the energy beam across the powder bed to consolidate powder material either side of the wiper when the wiper is moving across the powder bed and to scan the energy beam across at least one of the powder layers during two or more strokes of the wiper across the powder bed.

Abstract: A method of determining any offset between: a scale axis of a disc scale member having a planar surface on which is provided a series of scale features defining a scale that extends and is centred around the scale axis, the scale axis extending normal to the planar surface; and the axis of rotation of a machine part on which the disc scale member is mounted, wherein the axis of rotation and the scale axis of the disc scale member are substantially parallel. The method includes: determining any offset between the scale axis and the axis of rotation via inspection of an axially-extending surface provided with the disc scale member.

Abstract: A method of mounting rotary scale member on machine part includes: locating rotary scale member on machine part such that scale axis and axis of rotation are substantially parallel, and subsequently arranging at least a first radial adjustment device to contact both machine part and rotary scale member, and manipulating the at least first radial adjustment device to radially displace body of rotary scale member. At least the majority of any radial reaction force, generated as a result of the interaction of at least one of the flexures with a radial stop member against which it is radially pressed, and which is imparted on the at least first radial adjustment device by rotary scale member in opposition to the radial displacement of the rotary scale member, is directed into, and reacted by, the machine part via the contact between the at least first radial adjustment device and the machine part.

Abstract: A method of smoothing spectral data recorded by a spectrometer including successively fitting a plurality of spline curves to the spectral data, each spline curve having a different number of knots. A knot position of each knot, other than end point knots, in each spline curve is determined based upon a measure of fit of points of a previously fitted one of the spline curves having fewer knots to the spectral data. The method further includes selecting one of the spline curves as a smoothed data curve of the spectral data based upon a model selection criterion.

Abstract: A non-contact tool measurement apparatus is used in a machine tool environment. The apparatus includes a transmitter including a first aperture and a laser for generating light that is emitted from the transmitter through the first aperture towards a tool-sensing region. A receiver includes an optical detector and is arranged to receive light from the tool-sensing region. A processor analyses the light detected by the optical detector to enable the measurement of tools in the tool-sensing region. The laser is capable of generating light having a wavelength of less than 590 nm thereby enabling the size of the first aperture to be reduced resulting in a reduction in contaminant ingress. In one embodiment, the laser generates blue light.

Abstract: A hard-wired measurement device is mountable within an enclosure of a computer-controlled machine tool. The device includes a measurement sensor for measuring objects, such as tools, within the machine tool enclosure and a hard-wired interface module for providing an electrical connection via one or more wires with an associated external interface located outside of the machine tool enclosure. The device further includes a wireless communications module that enables wireless communication with an associated wireless device, such as a spindle probe, located within the machine tool enclosure.

Abstract: A laser powder bed fusion additive manufacturing method including performing laser melting of layers of a powder bed of steel powder in a protective atmosphere including nitrogen, wherein a temperature of the powder bed is below 220° C. A composition of the steel powder may include, by weight: 3% to 7% Cr, 2-5% Mo, 0.2% to 0.7% V, max 0.7% Si, max 1% Mn, max 1.5% C, and a balance of Fe.

Abstract: A method produces a workpiece including molybdenum, or tungsten, or chromium, or molybdenum alloy, or tungsten alloy, or chromium alloy by selective consolidation of successive layers of powder by an energy beam. The method includes performing the selective consolidation of the powder layer in a protective atmosphere including nitrogen.

Abstract: An ultrasound probe is described that comprises a transducer for transmitting and receiving ultrasound. The probe also includes a coupling element, such as a spherical ball of self-lubricating or hydrogel material, for contacting and acoustically coupling to an object to be inspected. The ultrasound probe also includes an analyser that is arranged to analyse the ultrasound signal received by the transducer and thereby determine if there is contact between the coupling element, and the surface of an object. The probe can thus be used for internal (ultrasound) inspection of objects as well as measuring the position of points on the surface of the object. The probe may be mountable to a coordinate measuring machine or other moveable platforms.

Abstract: A method of mounting a rotary scale member on a part, the rotary scale member including a body on which a series of position features defining a scale is provided, and at least one mounting flexure configured to engage the part, the method including: force-fitting the rotary scale member and the part together, whereby the at least one flexure is displaced by the part and thereby urged via a radial reaction force into engagement with the part so as to form a friction fit with the part such that the body of the rotary scale member self-locates at an initial default radial location with respect to the part; and tweaking the radial location of the body relative to the part away from its initial default radial location to a new radial location.

Abstract: An optical distance measurement or ranging apparatus, the apparatus including at least one optical pulse generator for generating a train of gating pulses and a train of probe pulses, the train of gating pulses having a different repetition rate than the train of probe pulses. The gating and probe pulses may be ultrashort laser pulses generated by different free-running, mode-locked lasers. An optical probing arrangement for directing the train of probe pulses to one or more objects and for collecting returned probe pulses returned from the one or more objects. The objects may include a target object and a reference object. The apparatus includes a multi-photon effect detector and is configured to direct both the train of gating pulses and the returned probe pulses to the multi-photon effect detector. The apparatus may be used for industrial inspection, machine calibration, position measurement or the like.

Abstract: A powder bed additive manufacturing apparatus includes a build sleeve, a build platform for supporting a powder bed and object during a build, the build platform lowerable in the build sleeve, and at least one acoustic sensing system. The acoustic sensing system includes an acoustic emission sensor and an acoustic waveguide. The acoustic waveguide extends through the build platform such that a receiving end of the acoustic waveguide distal from the acoustic emission sensor abuts a surface of a build substrate removable mounted to the build platform to transmit structure-borne acoustic waves from the build substrate to the acoustic emission sensor.

Abstract: A powder bed fusion apparatus for building an object, including a processing chamber having a processing chamber aperture, scanner arranged to direct an energy beam to locations in a plane of the aperture and debuilding chamber having a debuilding chamber aperture. The apparatus includes a build chamber including a build sleeve and platform movable therein for supporting powder, the platform including a seal for engaging with the sleeve walls to prevent flow of powder past the platform; and at least one drive mechanism for driving movement of the platform. A translation mechanism moves the chamber between a building position, wherein the sleeve aligns with the processing aperture so an energy beam can be delivered to consolidate powder to build the object, and debuilding position, wherein the sleeve aligns with the debuilding aperture so the object and powder can be inserted into the debuilding chamber through movement of the platform.

Abstract: A method of determining instructions to be executed by a powder bed fusion apparatus, in which an object is built in a layer-by-layer manner by selectively irradiating regions of successively formed powder layers with an energy beam. The method includes determining an exposure parameter for each location within a layer to be irradiated with the energy beam from a primary exposure parameter, the exposure parameters varying with location. An amount each exposure parameter varies from the primary exposure parameter is determined, at least in part, from a geometric quantity of the object derived from the location of the irradiation.