Abstract: A vacuum cleaner assembly comprising a body, a motor disposed within the body and having an output shaft for rotating about axis, a fan coupled to the output shaft for generating a vacuum airflow through an air intake port in the body, and a separator coupled to the output shaft. The separator includes a cup shaped body and a flange extending radially from the open top to an outer periphery. The separator includes a spider, integrated therewithin, having a hub portion surrounding the shaft, and a plurality of helical blades integral with and extending radially from the hub portion to the vanes and integral with the wall. The separator is one piece molded component that may provide for better turbulence characteristics during suction of the air, increase the centrifugal forces to separate the dust and debris from the air flow.

Abstract: A vacuum cleaner assembly includes a motor having a rotor and a stator for providing motive power to the assembly. The rotor and stator each include armatures having tips. In one aspect, the widths of the rotor and stator tips are different. In another aspect, the rotor armatures have a non-constant width. Another aspect discloses the motor being a two-phase brushless motor having an even number (N) of stator armatures and N+2 rotor armatures. In another aspect, a rotor armature includes an aperture. In another aspect, each rotor armature includes a plurality of layers laminated together, with one layer being dimensionally different than the other layers. In another embodiment of the present invention, a control circuit energizes the windings of the stator so as to toggle the rotor in a first direction before alternately energizing the windings to drive the rotor in a second direction.

Abstract: A filter assembly for a vacuum cleaner that includes a main housing having an inlet and an outlet. A motor moves air from the inlet to the outlet, and a first filter is arranged between the inlet and the outlet for filtering the air. An inner wall and an outer wall that is spaced apart from the inner wall form a cavity between the walls. The cavity is located between the first filter and the outlet. The inner wall has an inner opening that permits air to flow from the first filter into the cavity, and the outer wall has an outer opening. A back cover is removably secured to the outer wall over the outer opening to seal the cavity and guide the air from the cavity to the outlet. The back cover includes an access opening that is removably secured to the back cover over the access opening to seal the access opening. A filter cartridge is removably disposed within the cavity.

Abstract: A filter assembly for a vacuum cleaner that includes a main housing having an inlet and an outlet. A motor moves air from the inlet to the outlet, and a first filter is arranged between the inlet and the outlet for filtering the air. An inner wall and an outer wall that is spaced apart from the inner wall form a cavity between the walls. The cavity is located between the first filter and the outlet. The inner wall has an inner opening that permits air to flow from the first filter into the cavity, and the outer wall has an outer opening. A back cover is removably secured to the outer wall over the outer opening to seal the cavity and guide the air from the cavity to the outlet. The back cover includes an access opening that is removably secured to the back cover over the access opening to seal the access opening. A filter cartridge is removably disposed within the cavity.

Abstract: A vacuum cleaner apparatus includes a housing, a motor disposed within the housing and having an output shaft, and a fan coupled to the output shaft for generating a vacuum airflow through an air intake port in the housing. A separator is operably coupled to the output shaft for separating dust and dirt particulates entrained in air ingested through the intake port. The separator has a body that defines a longitudinal axis of rotation and the motor drives the separator to rotate about the axis. The body includes a plurality of longitudinally extending vanes with each vane presenting a curved flow surface for increased particulate separation as the body rotates about the axis. The longitudinally extending vanes include beveled lower ends that reduce foaming. The separator also includes a plurality of secondary particle impacting vanes positioned in the bottom of the separator for trapping particulates within said separator.

Abstract: A vacuum cleaner assembly comprising a main housing, a primary filter system, and a secondary filter system. The main housing includes an inlet and an outlet. The primary filter system filters the air prior to being exhausted outwardly through the outlet. The secondary filter system is placed in downstream airflow from the primary filter system and provides additional filtering of the air prior to being exhausted to atmosphere.

Abstract: A filter assembly for a vacuum cleaner that includes a main housing having an inlet and an outlet. A motor moves air from the inlet to the outlet, and a first filter is arranged between the inlet and the outlet for filtering the air. An inner wall and an outer wall that is spaced apart from the inner wall form a cavity between the walls. The cavity is located between the first filter and the outlet. The inner wall has an inner opening that permits air to flow from the first filter into the cavity, and the outer wall has an outer opening. A back cover is removably secured to the outer wall over the outer opening to seal the cavity and guide the air from the cavity to the outlet. The back cover includes an access opening that is removably secured to the back cover over the access opening to seal the access opening. A filter cartridge is removably disposed within the cavity.

Abstract: A vacuum cleaner apparatus includes a housing, a motor disposed within the housing and having an output shaft, and a fan coupled to the output shaft for generating a vacuum airflow through an air intake port in the housing. A separator is operably coupled to the output shaft for separating dust and dirt particulates entrained in air ingested through the intake port. The separator has a body that defines a longitudinal axis of rotation and the motor drives the separator to rotate about the axis. The body includes a plurality of longitudinally extending vanes with each vane presenting a curved flow surface for increased particulate separation as the body rotates about the axis. The longitudinally extending vanes include beveled lower ends that reduce foaming. The separator also includes a plurality of secondary particle impacting vanes positioned in the bottom of the separator for trapping particulates within said separator.

Abstract: A filter assembly for a vacuum cleaner that includes a main housing having an inlet and an outlet. A motor moves air from the inlet to the outlet, and a first filter is arranged between the inlet and the outlet for filtering the air. An inner wall and an outer wall that is spaced apart from the inner wall form a cavity between the walls. The cavity is located between the first filter and the outlet. The inner wall has an inner opening that permits air to flow from the first filter into the cavity, and the outer wall has an outer opening. A back cover is removably secured to the outer wall over the outer opening to seal the cavity and guide the air from the cavity to the outlet. The back cover includes an access opening that is removably secured to the back cover over the access opening to seal the access opening. A filter cartridge is removably disposed within the cavity.

Abstract: A vacuum cleaner apparatus includes a housing, a motor disposed within the housing and having an output shaft, and a fan coupled to the output shaft for generating a vacuum airflow through an air intake port in the housing. A separator is operably coupled to the output shaft for separating dust and dirt particulates entrained in air ingested through the intake port. The separator has a body that defines a longitudinal axis of rotation and the motor drives the separator to rotate about the axis. The body includes a plurality of longitudinally extending vanes with each vane presenting a curved flow surface for increased particulate separation as the body rotates about the axis. The longitudinally extending vanes include beveled lower ends that reduce foaming. The separator also includes a plurality of secondary particle impacting vanes positioned in the bottom of the separator for trapping particulates within said separator.

Abstract: A vacuum cleaner assembly includes a main housing) having an inlet, a recess and an outlet disposed within the recess. A water bath filter is coupled to the main housing and disclosed between the inlet and the single outlet. The water bath filter is for filtering the air prior to exhausting the air outwardly through the outlet. A second filter is removably disposed adjacent said main housing single outlet within the main housing recess.

Abstract: A vacuum cleaner assembly (10) comprising a main housing (12) having an inlet (14) and an outlet (16). A motor (17a) is disposed within the main housing (12) between the inlet (14) and the outlet (16) for providing motive force to a cooling fan (17b), a blower (17c), and a separator (22). The cooling fan (17b) is mounted within the main housing (12) above the motor (17a) to circulate cooling air around the motor (17a). The blower (17c) is mounted within the main housing (12) below the motor (17a) for drawing air into the inlet (14) and exhausting air outwardly through the outlet (16). The separator (22) is mounted below the blower (17c) for circulating the air and water bath (20) within a water bath pan (36) and provides, in combination with the water bath (20), a primary filter for filtering the air prior to exhausting the air outwardly toward the outlet (16) of the vacuum cleaner to atmosphere.

Abstract: A vacuum cleaner assembly (10) comprising a main housing (12) having an inlet (14) and an outlet (16). A motor (17a) is disposed within the main housing (12) between the inlet (14) and the outlet (16) for providing motive force to a cooling fan (17b), a blower (17c), and a separator (22). The cooling fan (17b) is mounted within the main housing (12) above the motor (17a) to circulate cooling air around the motor (17a). The blower (17c) is mounted within the main housing (12) below the motor (17a) for drawing air into the inlet (14) and exhausting air outwardly through the outlet (16). The separator (22) is mounted below the blower (17c) for circulating the air and water bath (20) within a water bath pan (36) and providing, in combination with the water bath (20), a primary filter for filtering the air prior to exhausting the air outwardly through the outlet (16).

Abstract: A vacuum cleaner assembly (10) includes a main housing (12) having an inlet (14) and an outlet (16). A motor (17a) is disposed within the main housing (12) for providing motive force to a cooling fan (17b), a blower (17c), and a separator (22). The separator (22) circulates the air and water bath (20) within a water bath pan (36) and provides, in combination with the water bath (20), a primary filter for filtering the air. A second filter assembly (24) is also provided preferably including a high efficiency filter (100 or 100a), or HEPA rated filter, for filtering microscopic dust and dirt particles that escape the separator (22) and water bath (20) and is disposed after both the water bath (20) and the separator (22) for additional filtering of the air. Alternatively, it may be a non-HEPA rated filter (101).

Abstract: A vacuum cleaner assembly (10) is disclosed that includes a main housing (12) having an inlet (14) and an outlet (16). A motor (17a) is disposed within the main housing (12) between the inlet (14) and the outlet (16) for providing motive force to a cooling fan (17b), a blower (17c), and a separator (22). The cooling fan (17b) is mounted within the main housing (12) above the motor (17a) to circulate cooling air around the motor (17a). The blower (17c) is mounted within the main housing (12) below the motor (17a) for drawing air into the inlet (14) and exhausting air outwardly through the outlet (16). The separator (22) is mounted below the blower (17c) for circulating the air and water bath (20) within a water bath pan (36) and providing, in combination with the water bath (20), a primary filter for filtering the air prior to exhausting the air outwardly through the outlet (16).

Abstract: An accessory holder for a vacuum cleaner having a base member for supporting a plurality of vacuum accessories. The base member has a pair of arms for attaching the holder to a support structure on the vacuum cleaner. The arms include a tapered wedge projecting from the base member for intermeshing with a tapered channel in the support structure to provide a frictional retaining attachment of the base member to the support structure. The holder further includes a cradle portion extending from the base member for selectively engaging a portion of the vacuum cleaner wand to detachably secure the holder to the wand.