Abstract: A method of making a dyed nylon walk-off mat having improved washfastness includes dyeing nylon yarn, or a tufted nylon mat, in a fiber reactive dye solution having a pH in the range of about 0.5 to about 2.5. The yarn is then heated, such as by steam, at a temperature above 200.degree. F., after which the yarn is treated with an alkaline solution followed by a heat treatment. A backing, such as of rubber or vinyl, is applied to the mat at an elevated temperature. The application of the backing at elevated temperature, and the heat treatment subsequent to application of the alkaline solution, may be performed simultaneously.
Type:
Grant
Filed:
March 11, 1996
Date of Patent:
January 13, 1998
Assignee:
Robert R. Hixson
Inventors:
Robert R. Hixson, David R. Kelly, Hobert C. Sweatman
Abstract: A method of making a dyed nylon walk-off mat having improved washfastness includes dyeing nylon yarn, or a tufted nylon mat, in a fiber reactive dye solution having a pH in the range of about 0.5 to about 2.5. The yarn is then heated, such as by steam, at a temperature above 200.degree. F., after which the yarn is treated with an alkaline solution followed by a heat treatment. A backing, such as of rubber or vinyl, is applied to the mat at an elevated temperature. The application of the backing at elevated temperature, and the heat treatment subsequent to application of the alkaline solution, may be performed simultaneously.
Type:
Grant
Filed:
May 24, 1999
Date of Patent:
April 25, 2000
Assignee:
Robert R. Hixson
Inventors:
Robert R. Hixson, David R. Kelly, Hobert C. Sweatman