Abstract: System and methods relating to in-line heat-treating, hardening and tempering of material, such as for example, coiled steel into a roll-formed, hardened and tempered structural member having uniform or different targeted properties in selected zones of the structural member. The different targeted properties may be achieved by heating and/or cooling the material subject to certain parameters.

Abstract: System and methods relating to in-line heat-treating, hardening and tempering of material, such as for example, coiled steel into a roll-formed, hardened and tempered structural member having uniform or different targeted properties in selected zones of the structural member. The different targeted properties may be achieved by heating and/or cooling the material subject to certain parameters.

Abstract: Weld seams that vary in height along the lengths of a pair of workpieces are produced using at least one laser weld head mounted for vertical and rotary movements to accommodate differences in the vertical heights and contours of seam lines along which the weld seams are to be formed.

Abstract: An aircraft frame stringer is checked against designed specifications using a set of templates with stringer-engaging, upwardly-facing surfaces that match the designed contours of sections of the stringer at different locations along the length of the stringer. The templates are removably supported in mutually aligned and spaced relationship on a base assembly. The stringer is placed on the templates and measurements are made to determine if the stringer contours at the different locations match, within acceptable tolerance limits, the template contours at those locations. A computer model is used to determine the contours of the sections of the stringer at the desired locations thereon and to control the operation of a CNC machine for machining the templates.

Abstract: A structural member having a complex shape, such as a return flange z-shape, is manufactured by confining a longitudinally-extending mid-portion of a metal strip between a pair of forming mandrels and running the mandrels and the strip as a unitary workpiece from pass-to-pass of a roll forming machine progressively to form the sheet metal about surfaces of both mandrels. The metal strip and the formed part may have a uniform thickness or may have varying thicknesses. The cross-sectional distribution of the metal mass along the length of the structural member may be modified from the original strip. The structural member may have one or more joggles using a mandrel or mandrels having a complementary recess for each joggle to be formed. In such case, one or more of the passes includes a forming roll assembly that is strongly biased, and or resiliently self-biased, toward each recessed portion of the mandrel to force the sheet metal into each such recess to complete the formation of a joggle.

Abstract: A readily adjustable, constant pressure is exerted upon forming rolls of a roll forming machine for ease in setup and to accommodate variations in stock characteristics. In one embodiment, the upper rolls are mounted in a fixed position on roll stands and the lower rolls are supported by hydraulic actuators affixed to the bed of the machine. Alternatively, the lower rolls may be fixed and the upper rolls connected to actuators. As a further alternative, both the upper and the lower forming rolls may be supported by actuators. Hydraulic circuitry for controlling the actuators including regulator devices and gauges at each roll stand is also illustrated.