Abstract: An abrasive article can include a body including a bond material and abrasive particles contained within the bond material. The abrasive particles can include nanocrystalline alumina. The bond material can include an inorganic material including a ceramic.
Abstract: An abrasive article has an abrasive portion with a bond and abrasive particles. A core is mounted to the abrasive portion. The core may include a plurality of segments that are interconnected to form the core. The abrasive article may include forming a plurality of core segments; assembling the core segments into a core; and then mounting the core to the abrasive portion to form the abrasive article. Forming an abrasive article may include mixing a phenolic resin, fillers and abrasive particles to form an abrasive matrix; injecting the abrasive matrix directly into a mold, such that the abrasive matrix is injection molded into a final wheel geometry; at least partially curing the abrasive matrix while it is inside the mold; and then removing the abrasive article from the mold.
Abstract: A fixed abrasive article having a body including abrasive particles contained within a bond material, the abrasive particles including shaped abrasive particles or elongated abrasive particles having an aspect ratio of length:width of at least 1.1:1, each of the shaped abrasive particles or elongated abrasive particles having a predetermined position or a predetermined three-axis orientation.
Abstract: A coated abrasive product includes green, unfired abrasive aggregates having a generally spheroidal or toroidal shape, the aggregates formed from a composition comprising abrasive grit particles and a nanoparticle binder, wherein the abrasive aggregates are dispersed within a polymer resin coating, and wherein the coated abrasive product is capable of superfinishing a metal surface having an initial Ra in the range of about 1.5 micro inches to about 12.5 micro inches prior to application of the coated abrasive product and after application the surface has an Ra of less than 1.0 micro inch.
Abstract: This invention relates to compressed composite backing materials (e.g., compressed polymer impregnated backing substrates) and coated abrasive articles that include such compressed composite backing materials. This invention also relates to methods of making and using said compressed composite backing materials and coated abrasive articles. The claimed processes and systems related to the use and manufacturing of coated abrasive articles are improved and cost effective.
Abstract: An abrasive article comprising a nonwoven substrate material impregnated with a first and second formulation. The first and second formulations have broad spectrum antimicrobial effectiveness against one or more microbial organisms. The first and second formulations include the same or different polymer compositions, which include one or more antimicrobial agents and abrasive particles uniformly dispersed in the polymer compositions.
Abstract: The present disclosure relates to abrasive aggregates comprised of abrasive particles in a vitreous binder composition, and methods of making and using such abrasive aggregates, including in abrasive articles. The abrasive aggregates can include modifier particles. The abrasive aggregates can include a layer of outer particles on at least a portion of the outer surface of the abrasive aggregate.
Abstract: An abrasive article including a disc including a central axis; a primary outer edge substantially coaxial with the central axis and having a circumferential length, L1; a secondary outer edge substantially coaxial with the central axis and coplanar with the primary outer edge, the secondary outer edge having a circumferential length, L2, wherein L2 is less than L1; and a structurally weakened portion extending substantially adjacent to the secondary outer edge. In an embodiment, the abrasive article further includes a shedable portion configured to rupture the structurally weakened portion when the shedable portion is removed from the abrasive disc. In another aspect, an abrasive article having an initial outer circumferential length, LI, and a length of deliberately exposable circumferential edge surface, LOE, wherein LOE is greater than LI.
Abstract: An abrasive assembly including a back-up pad having a central axis, an engagement component, and an alignment element; and an abrasive disc having a central axis, the abrasive disc engaged with the back-up pad, the abrasive disc including an alignment element; wherein the alignment element of the back-up pad aligns with the alignment element of the abrasive disc, wherein the engagement component of the back-up pad engages with the abrasive disc, and wherein the back-up pad and the abrasive disc have a concentricity tolerance, C, as measured between the central axis of the back-up pad and the central axis of the abrasive disc, of no greater than about 0.1.
Abstract: An abrasive article including a body including a bond material having an inorganic material including a ceramic, abrasive agglomerates including silicon carbide contained within the bond material, and a permeability of at least 60.
Abstract: A method of removing material from one or more workpieces including moving a coated abrasive article having a plurality of shaped abrasive particles relative to a surface of the one or more workpieces at high material removal rates.
Abstract: An abrasive article includes a substrate comprising an elongated body, a first type of abrasive particle overlying the substrate, a bonding layer overlying the first type of abrasive particle, and a lubricious material overlying or integrated within the bonding layer.
Abstract: An abrasive article includes a substrate having an elongated body, a plurality of discrete tacking regions defining a discontinuous distribution of features overlying the substrate, where at least one discrete tacking region of the plurality of discrete tacking regions includes a metal material having a melting temperature not greater than 450° C., a plurality of discrete formations overlying the substrate and spaced apart from the plurality of discrete tacking regions, and a bonding layer overlying the substrate, plurality of discrete tacking regions, and plurality of discrete formations.
Abstract: A grinding tool includes a body having a first layer. The first layer can include bond material that is at least about 20 vol % of a total volume of the first layer. Additionally, the first layer can include abrasive particles contained within the bond material. In an embodiment, the abrasive particles include a first type of abrasive particle including black alumina with at least about 10 vol % of a total volume of the abrasive particles including black alumina. In some instances, the grinding tool can include a second layer that includes black alumina.
Abstract: A cutting wheel includes a body having a bond material. The bond material comprises at least about 31 vol % of a total volume of the body. Additionally, the body includes abrasive particles contained within the bond material. The abrasive particles include a first type of abrasive particle including black alumina with at least about 10 vol % of a total volume of the abrasive particles including black alumina. In some instances the cutting wheel can include a chop saw, while in other situations, the cutting wheel can include a cut-off wheel.
Abstract: An abrasive article comprising an elongated body, a bonding layer overlying a surface of the elongated body, and abrasive grains contained within the bonding layer at an average abrasive grain concentration within a range between about 0.02 ct/m and about 0.30 ct/m.
Abstract: An abrasive article has an abrasive portion with an organic bond and abrasive particles. The abrasive article has a non-abrasive portion (NAP) mounted to the abrasive portion. The NAP includes molding compound (MC) having chopped strand fibers (CSF). The CSF can be coated with a thermoplastic coating having a loss on ignition (LOI) of at least about 2.4 wt %, and the NAP having no abrasive particles. The NAP can include an MC having no abrasive particles with a MOHS scale hardness of at least about 9. The NAP may include CSF coated with a primary coating and a secondary coating on the primary coating. The NAP may have an outer diameter that is at least half of but not greater than an outer diameter of the abrasive article.
Abstract: An abrasive tool can include a bonded abrasive including a body and a barrier layer bonded to a major surface of the body. The body can include abrasive particles contained within a bond material. The barrier material can include a metal-containing film. In an embodiment, the barrier layer may further include a polymer-containing film. In another embodiment, the barrier layer may include a biaxially oriented material. The abrasive tool may be formed such that the barrier layer is formed in-situ with the formation of the bonded abrasive.
Abstract: A surface-treating article includes an organic matrix substantially engulfed by a binder that includes a reaction product of a blocked polyurethane prepolymer and a mixture of aromatic amines. The aromatic amines include polymethylene polyaniline having a functionality equal to or greater than 4.