Abstract: Abrasive tools contain abrasive grains oriented in an array according to a non-uniform pattern having an exclusionary zone around each abrasive grain, and the exclusionary zone has a minimum dimension that exceeds the maximum diameter of the desired grit size range for the abrasive grain. Methods for designing such a self-avoiding array of abrasive grain and for transferring such an array to an abrasive tool body are described.

Abstract: An abrasive cutting blade is provided to achieve high-quality surface finishes at high feed rates. The blade is fabricated by electroplating fine abrasive onto a steel cathode disc to form a first layer, followed by electroplating a second layer of coarser abrasive onto the first layer. A third layer of fine abrasive is then electroplated onto the second layer. The resulting composite is then removed from the cathode disc to form a multi-grit, multi-layer, hub-less blade.

Abstract: Abrasive tools contain abrasive grains oriented in an array according to a non-uniform pattern having an exclusionary zone around each abrasive grain, and the exclusionary zone has a minimum dimension that exceeds the maximum diameter of the desired grit size range for the abrasive grain. Methods for designing such a self-avoiding array of abrasive grain and for transferring such an array to an abrasive tool body are described.

Abstract: A circular saw blade is provided with a first bore of a first size, configured for engagement with a first size arbor. The disk also has a second bore of a second size configured for engagement with a second size arbor. The second bore is disposed concentrically with the first bore, and is placed within a knockout portion of a disk secured to a face of the saw blade. The knockout portion is removable for enlarging an inner transverse dimension of the disk beyond that of the first bore. The second transverse dimension is within an ISO H7 standard tolerance. The disk is thus configured for mounting the second bore on the second size arbor, and alternatively for removing the knockout portion to mount the first bore on the first size arbor.

Abstract: A bonded abrasive tool, having a structure permeable to fluid flow, comprises sintered agglomerates of a plurality of abrasive grains and a binding material, the binding material being characterized by a melting temperature between 500 and 1400° C., and the sintered agglomerates having a loose packing density of ?1.6 g/cc and three-dimensional shape; a bond material; and about 35-80 volume % total porosity, including at least 30 volume % interconnected porosity. Methods for making the sintered agglomerates and abrasive tools containing the sintered agglomerates are described.

Abstract: An abrasive grinding wheel having an annular grinding face depending from a substantially circular body includes a tubular inner wall which defines an axial bore configured to convey coolant in a downstream direction therethrough. The inner wall is coupled to a concave body portion terminating at an inner periphery of the annular grinding face. A flange having an outer periphery disposed, in representative embodiments, within about 20 mm of the inner periphery of the grinding face, is superposed with the concave body portion, to define a fluid flow passage between the flange and the concave body portion. The fluid flow passage is in fluid communication with the axial bore and with the grinding face, so that during operable rotation of the grinding wheel, coolant flowing downstream through the bore is conveyed radially outward into the fluid flow passage for delivery to the grinding face.

Abstract: A bonded abrasive grinding wheel is provided with a bonded abrasive disc including abrasive grain disposed within a bond matrix, and a mounting plate integrally fastened to the disc. In various embodiments, the mounting plate has a plurality of non-metallic first threaded fastener portions disposed in a predetermined pattern therein, and is fabricated from a composition including a polymeric material. The non-metallic first threaded fastener portions are each configured for respective engagement with a plurality of second threaded fastener portions disposed along a face plate of a grinding machine.

Abstract: An additive impregnated abrasive article and method for fabricating the same is provided. The method includes providing an abrasive article having a pore structure, dissolving an additive in a supercritical fluid, and exposing the abrasive article to the additive-laden supercritical fluid, so that the fluid disperses through the pore structure. The supercritical fluid is then brought to below its critical point for a period of time sufficient to dissociate the additive from the fluid, so that the additive is deposited within the pore structure of the abrasive article.

Abstract: Bonded abrasive tools, having novel porous structures that are permeable to fluid flow, comprise a relatively low volume percentage of abrasive grain and bond, and a relatively low hardness grade, but are characterized by excellent mechanical strength and grinding performance. Methods for making the abrasive tools utilizing agglomerated abrasive grain are described.

Abstract: Cutting tools are provided that include a circular core with a cutting means located on its periphery, a central bore to receive an arbor of a rotating power tool and one or more perforations extending through the central core. The perforations are disposed along a circumference disposed concentrically with, and between, the central bore and the periphery. The perforations are arranged to form an annular window through the core which corresponds to a predetermined cutting depth during rotational operation of the tool.

Abstract: A coated abrasive having an abrasive surface comprising a plurality of individual abrasive structures can be modified to convey information by changing the appearance, for example by changing the size, shape or spacing of the structures to create patterns conveying the information.

Abstract: Abrasive discs for use with orbital sanders having dust extractor systems are provided in which the discs have an annular perforated zone intermediate between the center and the circumference of the disc in a location corresponding to the location of dust extractor ports in the cooperating backup pad.

Abstract: Organic bonded abrasive tools, having controlled microstructures, comprise a relatively low volume percentage of abrasive grain and a relatively low hardness grade, but are characterized by the excellent mechanical strength and efficient grinding performance of much harder grade, lower porosity tools, especially in versatile grinding processes, such as centerless grinding. A method for centerless grinding with these tools is provided. Methods for making the abrasive tools utilizing agglomerated abrasive grain are described.

Abstract: A bonded abrasive tool, having a structure permeable to fluid flow, comprises sintered agglomerates of a plurality of abrasive grains and a binding material, the binding material being characterized by a melting temperature between 500 and 1400° C., and the sintered agglomerates having a loose packing density of ?1.6 g/cc and three-dimensional shape; a bond material; and about 35–80 volume % total porosity, including at least 30 volume % interconnected porosity. Methods for making the sintered agglomerates and abrasive tools containing the sintered agglomerates are described.

Abstract: A microabrasive tool is formed from a slurry including liquid, abrasive grains, a bonding material, and a polymer—for example, gellan gum. The slurry is cast in a mold, and the polymer is ionically cross-linked. Cross-linking the polymer fixes the structure of the bonding material and the abrasive grains, wherein the abrasive grains are dispersed substantially uniformly within the bonding material. The ionically cross-linked structure of bonding material and abrasive grains can then be fired to form a microabrasive tool.

Abstract: The invention provides a sanding system comprising a detachable sanding pad with a plurality of sides adapted for different degrees of sanding retained in contact with a backing plate by teeth penetrating into opposed sides of the sanding pad.

Abstract: Grinding of mill rolls is carried out with chatter resistant abrasive grinding wheels having relatively low elastic modulus values and relatively high burst speed values. Grinding operations may be carried out at high efficiency with controlled wheel vibration, thus generating optimum surface quality on the ground mill rolls.

Abstract: In a depressed-center abrasive wheel assembly a reinforcement layer of polygonal shape is located between a front face of the abrasive wheel and a front flange. The reinforcement layer is dimensioned to entirely cover the depressed center portion of the wheel. An example of polygonal reinforcement layer has a hexagonal shape and is made of fiberglass cloth. A polygonal shape reinforcement layer can also be employed between the front flange and the front face in an abrasive flat wheel assembly that employs a wheel without internal reinforcement.

Abstract: This invention relates to an abrasive cutting tool comprising: i) a substrate surface having a plurality of teeth extending therefrom, and ii) a single layer of abrasive grains chemically bonded to at least a portion of each tooth to define a plurality of cutting levels parallel to the substrate surface, the cutting levels comprising a first uppermost cutting level and a second uppermost cutting level, the grains having a predetermined concentration, size and toughness, whereby the abrasive cutting tool has a cutting surface with a negative angle of inclination with respect to an intended direction of cutting.

Abstract: A tool such as a circular diamond abrasive saw blade includes a circular metallic body having a substantially central aperture through which the saw blade is mountable to a rotatable drive shaft, and a plurality of cutters disposed in spaced relation along a periphery of said body. A plurality of gullets are located in spaced relation between the cutters, extending radially inward from the periphery. The gullets are sized and shaped in the form of alphanumeric or graphical indicia.