Patents Assigned to Sakuu Corporation
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Patent number: 11616254Abstract: A monolithic ceramic electrochemical cell housing is provided. The housing includes two or more electrochemical sub cell housings. Each of the electrochemical sub cell housing includes an anode receptive space, a cathode receptive space, a separator between the anode receptive space and the cathode receptive space, and integrated electron conductive circuits. A first integrated electron conductive circuit is configured as an anode current collector within the anode receptive space. A second integrated electron conductive circuit is disposed as a cathode current collector within the cathode receptive space.Type: GrantFiled: July 29, 2021Date of Patent: March 28, 2023Assignee: Sakuu CorporationInventor: Philip Eugene Rogren
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Publication number: 20230055465Abstract: An electrochemical cell is provided, which includes a cathode comprising a three dimensional (3D) porous cathode structure, an anode, an electrolyte separator, comprised of a ceramic material, located between the cathode and the anode, and a cathode current collector, wherein the cathode is located between the cathode current collector and the electrolyte separator. The 3D porous cathode structure includes ionically conducting electrolyte strands extending through the cathode from the cathode current collector to the electrolyte separator, pores extending through the cathode from the cathode current collector to the electrolyte separator, and an electronically conducting network extending on sidewall surfaces of the pores from the cathode current collector to the electrolyte separator.Type: ApplicationFiled: November 8, 2022Publication date: February 23, 2023Applicant: Sakuu CorporationInventors: Steven Zhichao SHI, Philip Eugene ROGREN
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Patent number: 11583927Abstract: A jetted binder printing system includes a carrier substrate configured to travel along a longitudinal direction thereof, an adjustable binder printer configured to deliver an adjustable binder to the carrier substrate, a dispensing module located downstream from the adjustable binder printer on the longitudinal direction of the carrier substrate, the dispensing module including at least one powder container, the dispensing module being configured to dispense powder onto the carrier substrate, and a primary binder printer located downstream from the compaction module along the longitudinal direction of the carrier substrate. The primary binder printer includes a print head configured to print a primary binder on the dispensed powder according to a desired pattern. The primary binder is printed on a surface of the powder that is opposite a surface on which the adjustable binder is printed. The primary binder is printed to match the pattern of the adjustable binder.Type: GrantFiled: August 19, 2022Date of Patent: February 21, 2023Assignee: Sakuu CorporationInventor: Philip Eugene Rogren
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Publication number: 20230039713Abstract: A multi-material three-dimensional printing apparatus is provided. The provided apparatus includes two or more print stations. Each of the print stations includes a substrate, a transportation device, a dispersion device, a compaction device, a printing device, a fixing device, and a fluidized materials removal device. The apparatus also includes an assembly apparatus in communication with the two or more print stations via the transportation device. The apparatus also includes one or more transfer devices in communication with the assembly apparatus. The apparatus also includes a computing and controlling device configured to control the operations of the two or more print stations, the assembly apparatus and the one or more transfer devices.Type: ApplicationFiled: October 20, 2022Publication date: February 9, 2023Applicant: Sakuu CorporationInventors: Philip Eugene ROGREN, Morteza VATANI
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Publication number: 20230029367Abstract: An electrochemical cell is provided which includes a cathode, an anode, an electrolyte separator, and an anode current collector located on the anode. The anode is a three-dimensional (3D) porous anode including ionically conducting electrolyte strands and pores which extend through the anode from the anode current collector to the electrolyte separator. The anode also includes electronically conducting networks extending on sidewall surfaces of the pores from the anode current collector to the electrolyte separator.Type: ApplicationFiled: September 29, 2022Publication date: January 26, 2023Applicant: Sakuu CorporationInventors: Steven Zhichao SHI, Philip Eugene ROGREN
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Publication number: 20230013520Abstract: A three-dimensional (“3D”) printing system for printing on a substrate, the printing system including a plurality of powder feeders, the plurality of powder feeders dispensing a powder on the substrate in a first direction and in a second direction; and a powder uniformization device located adjacent to the plurality of powder feeders, the powder uniformization device rotatable along the substrate in directions opposing the first direction and the second direction.Type: ApplicationFiled: June 16, 2022Publication date: January 19, 2023Applicant: Sakuu CorporationInventors: Steven Zhichao SHI, Morteza VATANI
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Publication number: 20230020717Abstract: Examples relate to a print station of a three-dimensional (“3D”) printing apparatus, and method of 3D printing, the print station including a substrate configured to hold a printed object, the substrate having a longitudinal axis, and a print system over the substrate, the print system including a powder distribution device including a blade-shaped end, and a powder uniformization device located at a distance from the powder distribution device along a direction parallel to the longitudinal axis.Type: ApplicationFiled: July 14, 2021Publication date: January 19, 2023Applicant: Sakuu CorporationInventors: Morteza VATANI, Siamak AZIZI, Seyed Mohammad SAJADI, Steven Z. SHI
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Publication number: 20230016497Abstract: A three-dimensional (“3D”) printing system for printing on a substrate, the printing system including a powder distribution device dispensing powder on the substrate and including a blade-shaped end, the blade-shaped end disposed at a height above the substrate; a powder uniformization device located at a distance from the powder distribution device along a direction substantially parallel to a longitudinal axis of the substrate; one or more sensors disposed upstream from the powder uniformization device and configured to determine one or more parameters of a thickness of the dispensed powder at one or more locations; and a control apparatus configured to determine whether the one or more parameters of the thickness is above a predetermined threshold value, and if the one or more parameters is determined to be above the predetermined threshold value, to adjust the powder distribution device.Type: ApplicationFiled: June 16, 2022Publication date: January 19, 2023Applicant: Sakuu CorporationInventors: Morteza VATANI, Siamak AZIZI, Seyed Mohammad SAJADI, Steven Zhichao SHI
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Publication number: 20220402032Abstract: A jetted binder printing system includes a carrier substrate configured to travel along a longitudinal direction thereof, an adjustable binder printer configured to deliver an adjustable binder to the carrier substrate, a dispensing module located downstream from the adjustable binder printer on the longitudinal direction of the carrier substrate, the dispensing module including at least one powder container, the dispensing module being configured to dispense powder onto the carrier substrate, and a primary binder printer located downstream from the compaction module along the longitudinal direction of the carrier substrate. The primary binder printer includes a print head configured to print a primary binder on the dispensed powder according to a desired pattern. The primary binder is printed on a surface of the powder that is opposite a surface on which the adjustable binder is printed. The primary binder is printed to match the pattern of the adjustable binder.Type: ApplicationFiled: August 19, 2022Publication date: December 22, 2022Applicant: Sakuu CorporationInventor: Philip Eugene ROGREN
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Patent number: 11527779Abstract: An electrochemical cell is provided, which includes a cathode comprising a three dimensional (3D) porous cathode structure, an anode, an electrolyte separator, comprised of a ceramic material, located between the cathode and the anode, and a cathode current collector, wherein the cathode is located between the cathode current collector and the electrolyte separator. The 3D porous cathode structure includes ionically conducting electrolyte strands extending through the cathode from the cathode current collector to the electrolyte separator, pores extending through the cathode from the cathode current collector to the electrolyte separator, and an electronically conducting network extending on sidewall surfaces of the pores from the cathode current collector to the electrolyte separator.Type: GrantFiled: October 29, 2021Date of Patent: December 13, 2022Assignee: SAKUU CORPORATIONInventors: Steven Zhichao Shi, Philip Eugene Rogren
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Publication number: 20220379555Abstract: A three-dimensional, additive manufacturing system is disclosed. The first and second printer modules form sequences of first patterned single-layer objects and second patterned single-layer objects on the first and second carrier substrates, respectively. The patterned single-layer objects are assembled into a three-dimensional object on the assembly plate of the assembly station. A controller controls the sequences and patterns of the patterned single-layer objects formed at the printer modules, and a sequence of assembly of the first patterned single-layer objects and the second patterned single-layer objects into the three-dimensional object on the assembly plate. The first transfer module transfers the first patterned single-layer objects from the first carrier substrate to the assembly apparatus in a first transfer zone and the second transfer module transfers the second patterned single-layer objects from the second carrier substrate to the assembly apparatus in a second transfer zone.Type: ApplicationFiled: August 10, 2022Publication date: December 1, 2022Applicant: Sakuu CorporationInventors: Morteza VATANI, Philip Eugene ROGREN
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Patent number: 11504913Abstract: A multi-material three-dimensional printing apparatus is provided. The provided apparatus includes two or more print stations. Each of the print stations includes a substrate, a transportation device, a dispersion device, a compaction device, a printing device, a fixing device, and a fluidized materials removal device. The apparatus also includes an assembly apparatus in communication with the two or more print stations via the transportation device. The apparatus also includes one or more transfer devices in communication with the assembly apparatus. The apparatus also includes a computing and controlling device configured to control the operations of the two or more print stations, the assembly apparatus and the one or more transfer devices.Type: GrantFiled: February 3, 2022Date of Patent: November 22, 2022Assignee: Sakuu CorporationInventors: Philip Eugene Rogren, Morteza Vatani
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Patent number: 11489206Abstract: An electrochemical cell is provided which includes a cathode, an anode, an electrolyte separator, and an anode current collector located on the anode. The anode is a three-dimensional (3D) porous anode including ionically conducting electrolyte strands and pores which extend through the anode from the anode current collector to the electrolyte separator. The anode also includes electronically conducting networks extending on sidewall surfaces of the pores from the anode current collector to the electrolyte separator.Type: GrantFiled: October 29, 2021Date of Patent: November 1, 2022Assignee: SAKUU CORPORATIONInventors: Steven Zhichao Shi, Philip Eugene Rogren
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Publication number: 20220328860Abstract: A solid-state battery cell includes a cathode region, an anode region, a separator interconnecting the cathode region and the anode region, a cathode current collector on a surface of the cathode region, an anode current collector on a surface of the anode region, a first piezoelectric layer on a surface of the cathode current collector, and a second piezoelectric layer on a surface of the anode current collector. A method of operating a solid-state battery cell includes detecting a material change in the anode or the cathode, applying a voltage to the first piezoelectric material layer or the second piezoelectric material layer, and generating a pressure against the cathode current collector or the anode current collector by the first piezoelectric material layer or the second piezoelectric material layer, the pressure being generated as a result of the applied voltage.Type: ApplicationFiled: April 9, 2021Publication date: October 13, 2022Applicant: Sakuu CorporationInventor: Arwed NIESTROJ
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Publication number: 20220314321Abstract: A jetted binder printing system includes a carrier substrate configured to travel along a longitudinal direction thereof, an adjustable binder printer configured to deliver an adjustable binder to the carrier substrate, a dispensing module located downstream from the adjustable binder printer on the longitudinal direction of the carrier substrate, the dispensing module including at least one powder container, the dispensing module being configured to dispense powder onto the carrier substrate, and a primary binder printer located downstream from the compaction module along the longitudinal direction of the carrier substrate. The primary binder printer includes a print head configured to print a primary binder on the dispensed powder according to a desired pattern. The primary binder is printed on a surface of the powder that is opposite a surface on which the adjustable binder is printed. The primary binder is printed to match the pattern of the adjustable binder.Type: ApplicationFiled: January 5, 2022Publication date: October 6, 2022Applicant: Sakuu CorporationInventor: Philip Eugene ROGREN
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Patent number: 11453059Abstract: A jetted binder printing system includes a carrier substrate configured to travel along a longitudinal direction thereof, an adjustable binder printer configured to deliver an adjustable binder to the carrier substrate, a dispensing module located downstream from the adjustable binder printer on the longitudinal direction of the carrier substrate, the dispensing module including at least one powder container, the dispensing module being configured to dispense powder onto the carrier substrate, and a primary binder printer located downstream from the compaction module along the longitudinal direction of the carrier substrate. The primary binder printer includes a print head configured to print a primary binder on the dispensed powder according to a desired pattern. The primary binder is printed on a surface of the powder that is opposite a surface on which the adjustable binder is printed. The primary binder is printed to match the pattern of the adjustable binder.Type: GrantFiled: January 5, 2022Date of Patent: September 27, 2022Assignee: SAKUU CORPORATIONInventor: Philip Eugene Rogren
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Patent number: 11440249Abstract: A three-dimensional, additive manufacturing system is disclosed. The first and second printer modules form sequences of first patterned single-layer objects and second patterned single-layer objects on the first and second carrier substrates, respectively. The patterned single-layer objects are assembled into a three-dimensional object on the assembly plate of the assembly station. A controller controls the sequences and patterns of the patterned single-layer objects formed at the printer modules, and a sequence of assembly of the first patterned single-layer objects and the second patterned single-layer objects into the three-dimensional object on the assembly plate. The first transfer module transfers the first patterned single-layer objects from the first carrier substrate to the assembly apparatus in a first transfer zone and the second transfer module transfers the second patterned single-layer objects from the second carrier substrate to the assembly apparatus in a second transfer zone.Type: GrantFiled: January 5, 2021Date of Patent: September 13, 2022Assignee: SAKUU CORPORATIONInventor: Philip Eugene Rogren
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Publication number: 20220234284Abstract: A three-dimensional (3D) printer and method are provided, including a substrate, a liquid deposition device configured to deposit a liquid dispersion including a suspension of a particulate material in a liquid vehicle, the liquid vehicle including a solvent but devoid of a binder material, onto the substrate to form a non-patterned layer on the substrate, a solvent removal device configured to remove at least a portion of the solvent from the liquid vehicle from the non-patterned layer to form a dried non-patterned layer, and a liquid binder print head configured to deposit a liquid binder onto the dried non-patterned layer to form a printed pattern on the dried non-patterned layer.Type: ApplicationFiled: April 12, 2022Publication date: July 28, 2022Applicant: Sakuu CorporationInventors: Steven Zhichao SHI, Morteza VATANI
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Publication number: 20220152932Abstract: A multi-material three-dimensional printing apparatus is provided. The provided apparatus includes two or more print stations. Each of the print stations includes a substrate, a transportation device, a dispersion device, a compaction device, a printing device, a fixing device, and a fluidized materials removal device. The apparatus also includes an assembly apparatus in communication with the two or more print stations via the transportation device. The apparatus also includes one or more transfer devices in communication with the assembly apparatus. The apparatus also includes a computing and controlling device configured to control the operations of the two or more print stations, the assembly apparatus and the one or more transfer devices.Type: ApplicationFiled: February 3, 2022Publication date: May 19, 2022Applicant: Sakuu CorporationInventors: Philip Eugene ROGREN, Morteza VATANI
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Patent number: 11298875Abstract: A three-dimensional (3D) inkjet printer is configured to build up an object by printing a series of layers and stacking them to form the object. In order to speed printing, drying of each layer is accelerated by using a pressure differential to extract liquid vehicle from the ink, and by moving the printed layer away from the inkjet print heads before drying so that the inkjet print heads may print the next layer. The dried printed layer may also be conditioned and/or cured. Dried printed layers are stacked at a build station to assemble the finished object.Type: GrantFiled: March 11, 2021Date of Patent: April 12, 2022Assignee: SAKUU CORPORATIONInventors: Philip Eugene Rogren, Morteza Vatani, Ronald Anthony Rojeski