Patents Assigned to Satake USA, Inc.
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Patent number: 9427740Abstract: A top-fed vertical grain mill which causes intermittent compression of grains while reducing potential overmilling. The top-fed vertical grain mill includes a resistor bar, a plurality of rolls having a smooth, metal vertical outer periphery on which a vertically-aligned stirring bar is positioned, and a bran removal cylinder having a plurality of perforations therethrough, which may be throughout or which may be below the bottom surface of the top-most of the plurality of rolls.Type: GrantFiled: January 21, 2014Date of Patent: August 30, 2016Assignee: Satake USA, Inc.Inventor: Peter Mathieson Matthews
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Patent number: 9091623Abstract: A system for determining the characteristics of a volume of preferable small fungible products within an acceptable size range. The system differentiates among products even if in close contact to identify acceptable product. The system may store data for later review or for dispensing of product in real time. The system may include a scale to determine a sample's weight, a camera to image the sample, an imaging table to permit viewing of the sample, a processor to determine the number of products in the sample, and a processor to determine the density of desired product. The system may also determine product count-per-weight, product volume-per-weight, and/or product surface-area-per-weight. These determinations may be useful, including in determining product processing and packaging options.Type: GrantFiled: February 5, 2014Date of Patent: July 28, 2015Assignee: Satake USA, Inc.Inventors: William Keith Beaty, Patric Carey Pike, Calvin G. Gray
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Publication number: 20150202628Abstract: A top-fed vertical grain mill which causes intermittent compression of grains while reducing potential overmilling. The top-fed vertical grain mill includes a resistor bar, a plurality of rolls having a smooth, metal vertical outer periphery on which a vertically-aligned stirring bar is positioned, and a bran removal cylinder having a plurality of perforations therethrough, which may be throughout or which may be below the bottom surface of the top-most of the plurality of rolls.Type: ApplicationFiled: January 21, 2014Publication date: July 23, 2015Applicant: SATAKE USA, INC.Inventor: Peter Mathieson Matthews
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Publication number: 20140169629Abstract: A system for determining the characteristics of a volume of preferable small fungible products within an acceptable size range. The system differentiates among products even if in close contact to identify acceptable product. The system may store data for later review or for dispensing of product in real time. The system may include a scale to determine a sample's weight, a camera to image the sample, an imaging table to permit viewing of the sample, a processor to determine the number of products in the sample, and a processor to determine the density of desired product. The system may also determine product count-per-weight, product volume-per-weight, and/or product surface-area-per-weight. These determinations may be useful, including in determining product processing and packaging options.Type: ApplicationFiled: February 5, 2014Publication date: June 19, 2014Applicant: SATAKE USA, INC.Inventors: William Keith Beaty, Patric Carey Pike, Calvin G. Gray
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Patent number: 8682027Abstract: A system for determining the product density value of a zone of preferable small fungible products within an acceptable size range and potentially in an acceptable color range. The system differentiates among products even if in close contact to determine acceptable product. The system may store data for later review or for dispensing of product in real time. The system includes a scale to determine a sample's weight, a camera to image the sample, an imaging table to permit viewing of the sample, a processor to determine the number of products in the sample, and a processor to determine the density of desired product.Type: GrantFiled: April 16, 2012Date of Patent: March 25, 2014Assignee: Satake USA, Inc.Inventors: William Keith Beaty, Patric Carey Pike, Calvin G. Gray
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Publication number: 20120218403Abstract: A system for determining the product density value of a zone of preferable small fungible products within an acceptable size range and potentially in an acceptable color range. The system differentiates among products even if in close contact to determine acceptable product. The system may store data for later review or for dispensing of product in real time. The system includes a scale to determine a sample's weight, a camera to image the sample, an imaging table to permit viewing of the sample, a processor to determine the number of products in the sample, and a processor to determine the density of desired product.Type: ApplicationFiled: April 16, 2012Publication date: August 30, 2012Applicant: SATAKE USA, INC.Inventors: William Keith Beaty, Patric Carey Pike, Calvin G. Gray
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Patent number: 8175327Abstract: A system for determining in near real-time the product density value of a zone of preferable small fungible products within an acceptable size range in a flow of products includes a sample input piping from a bin or piping of products, a sampling volume for fixing the size of a sample, a scale, a processor, an imaging table and an associated camera. The system may include a sample output pipe, and may include or be associated with a bagger/scale. Operation of these components provides for successively sampling of each zone in the bin to determine the quantity of acceptable product per unit weight and to control the flow of those products. The system therefore can compensate for variations among supplying entities where product supplies are subsequently piled atop one another. The system makes the density calculation available to the plant information system and an automated packaging system, which may be via a 16 bit scaled analoge or a serial interface, among other systems.Type: GrantFiled: February 16, 2010Date of Patent: May 8, 2012Assignee: Satake USA, Inc.Inventors: William Keith Beaty, Patric Carey Pike
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Patent number: 7905357Abstract: A product flow control apparatus for use in sorting of products, and particularly relatively small products. The apparatus includes a reservoir of products to be sorted, a flow-rate control passage at which a flow restrictor limits the flow rate of products passing to a slide before imaging by a product viewer and sorting by ejector. A flow valve operates to provide products to a flow-rate control passage at a flow rate at which the product viewer and the ejector can operate.Type: GrantFiled: February 15, 2008Date of Patent: March 15, 2011Assignee: Satake USA, Inc.Inventors: Dale Adolph Svatek, Patric Carey Pike, Simon John Hills
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Publication number: 20100208936Abstract: A system for determining in near real-time the product density value of a zone of preferable small fungible products within an acceptable size range in a flow of products includes a sample input piping from a bin or piping of products, a sampling volume for fixing the size of a sample, a scale, a processor, an imaging table and an associated camera. The system may include a sample output pipe, and may include or be associated with a bagger/scale. Operation of these components provides for successively sampling of each zone in the bin to determine the quantity of acceptable product per unit weight and to control the flow of those products. The system therefore can compensate for variations among supplying entities where product supplies are subsequently piled atop one another. The system makes the density calculation available to the plant information system and an automated packaging system, which may be via a 16 bit scaled analoge or a serial interface, among other systems.Type: ApplicationFiled: February 16, 2010Publication date: August 19, 2010Applicant: SATAKE USA, INC.Inventors: William Keith Beaty, Patric Carey Pike
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Publication number: 20100193412Abstract: A device for splitting light between the visible light spectrum and the near infrared light spectrum, particularly for separating reflected light between the visible light spectrum and the near infrared light spectrum, in determining multiple characteristics of product in a product scanning system. The invention also pertains to sorting machines that optically sort or separate nonstandard fungible objects from standard objects as they pass a viewing station by viewing such objects in at least two different wavelength spectrums and particularly to such sorting machines utilizing detector elements comprised of two or more different photo-sensitive devices and to the optical detection system used therein. The device includes a hermetically-sealed device with two transparent prisms between which is sandwiched indium tin oxide (ITO) selected to exhibit dielectric behavior in the VIS/NIR and metallic behavior in the NIR band.Type: ApplicationFiled: February 2, 2009Publication date: August 5, 2010Applicants: Satake USA, Inc., Princeton Lightwave, Inc.Inventors: Larry H. Mack, JR., Gary Ernest Carver
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Patent number: 7743927Abstract: An apparatus, and method of use, for reducing the operable width of the inclined slide of a gravity fed sorting machine includes an upper section for reducing the flow rate into the slide and for directing the reduced flow to the operable portion of the slide and a lower section for delimiting the operable portion of the slide. The upper section includes a body proximate the gravity fed sorting machine and which is connected to a product flow rate adjustment assembly and a partition so the product flow into the slide may be controlled and the flow of materials directed to the operable portion of the lower section, which includes a slide width control guide to limit the operable width of the inclined slide.Type: GrantFiled: February 13, 2008Date of Patent: June 29, 2010Assignee: Satake USA, Inc.Inventors: Dale Adolph Svatek, Patric Carey Pike
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Publication number: 20090200214Abstract: An apparatus, and method of use, for reducing the operable width of the inclined slide of a gravity fed sorting machine includes an upper section for reducing the flow rate into the slide and for directing the reduced flow to the operable portion of the slide and a lower section for delimiting the operable portion of the slide. The upper section includes a body proximate the gravity fed sorting machine and which is connected to a product flow rate adjustment assembly and a partition so the product flow into the slide may be controlled and the flow of materials directed to the operable portion of the lower section, which includes a slide width control guide to limit the operable width of the inclined slide.Type: ApplicationFiled: February 13, 2008Publication date: August 13, 2009Applicant: SATAKE USA, INC.Inventors: Dale Adolph Svatek, Patric Carey Pike
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Patent number: 7553507Abstract: The present invention provides a process to remove the bran and the germ from the endosperm of a corn kernel. The process includes use of an apparatus having a chamber to induce rubbing between adjacent corn kernels to remove bran and an apparatus for germ removal having frictional cylindrical rollers rotating substantially parallel to one another, in opposing directions, and tensioned to impart low-impact friction forces to each corn kernel drawn between the roller surfaces. The process of the present invention includes a tempering step including adding an amount of moisture to the bran of the corn kernel by wetting and soaking the corn kernel; a bran removal step for removing substantially all bran from the corn by rubbing corn kernels together; a second tempering step including adding an additional amount of moisture to the exposed germ by wetting and soaking the exposed germ; and a degermination step to fracture the endosperm about the germ, substantially freeing the germ from the endosperm.Type: GrantFiled: June 8, 2005Date of Patent: June 30, 2009Assignee: Satake USA, Inc.Inventor: Peter Matthews
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Publication number: 20090098265Abstract: A method of producing masa which reduces the material and time required, including the amount of water required for processing, the amount of calcium and lime required, energy and space consumption, and processing time. The process preferably includes debranning the corn kernels, collecting the bran, subjecting the debranned corn kernels to a heated alkali solution, and milling the debranned corn kernels. The bran may be sifted and utilized for various products.Type: ApplicationFiled: October 11, 2007Publication date: April 16, 2009Applicant: SATAKE USA, INC.Inventors: Thomas Kock, Peter Matthews
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Publication number: 20090079970Abstract: An illumination device for use with a product inspection machine inspecting products according to at least one characteristic using pulsed illumination for inspection in two wavelengths. The invention includes a plurality of arrays of semiconductor light sources from which a wavelength may be selected, either specifically or by combination of specific semiconductor light sources, for impinging on passing product and at least one array of semiconductor light sources from which the same wavelength may be selected and which provides intensity equal to the plurality of arrays impinging on a background surface for detection and comparison.Type: ApplicationFiled: November 26, 2008Publication date: March 26, 2009Applicant: SATAKE USA, INC.Inventors: Avi P. Cohn, Larry H. Mack, JR.
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Patent number: 7480038Abstract: An illumination device for use with a product inspection machine inspecting products according to at least one characteristic using pulsed illumination for inspection in two wavelengths. The invention includes a plurality of arrays of semiconductor light sources from which a wavelength may be selected, either specifically or by combination of specific semiconductor light sources, for impinging on passing product and at least one array of semiconductor light sources from which the same wavelength may be selected and which provides intensity equal to the plurality of arrays impinging on a background surface for detection and comparison.Type: GrantFiled: August 27, 2007Date of Patent: January 20, 2009Assignee: Satake USA, Inc.Inventors: Avi P. Cohn, Larry H. Mack, Jr.
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Publication number: 20080290003Abstract: A product flow control apparatus for use in sorting of products, and particularly relatively small products. The apparatus includes a reservoir of products to be sorted, a flow-rate control passage at which a flow restrictor limits the flow rate of products passing to a slide before imaging by a product viewer and sorting by ejector. A flow valve operates to provide products to a flow-rate control passage at a flow rate at which the product viewer and the ejector can operate.Type: ApplicationFiled: February 15, 2008Publication date: November 27, 2008Applicant: SATAKE USA, INC.Inventors: Dale Adolph Svatek, Patric Carey Pike, Simon John Hills
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Publication number: 20080226784Abstract: An internal milling device for milling of corn or other grains and in particular for debranning corn kernels, or kernels or the like, and exposing or freeing germ in dry milling. The improvements include a modified internal milling rotor, modified screen sieve, additional and modified breaker bars, and an improved particle removal system.Type: ApplicationFiled: January 14, 2008Publication date: September 18, 2008Applicant: SATAKE USA, INC.Inventor: Peter Matthews
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Publication number: 20080121571Abstract: An illumination device for use with a product inspection machine inspecting products according to at least one characteristic using pulsed illumination for inspection in two wavelengths. The invention includes a plurality of arrays of semiconductor light sources from which a wavelength may be selected, either specifically or by combination of specific semiconductor light sources, for impinging on passing product and at least one array of semiconductor light sources from which the same wavelength may be selected and which provides intensity equal to the plurality of arrays impinging on a background surface for detection and comparison.Type: ApplicationFiled: August 27, 2007Publication date: May 29, 2008Applicant: SATAKE USA, INC.Inventors: Avi P. Cohn, Larry H. Mack
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Patent number: 7339660Abstract: An illumination device for use with a product inspection machine inspecting products according to at least one characteristic. The invention also pertains to an illumination device for use in sorting machines that optically sort or separate nonstandard fungible objects from standard objects as they pass a viewing station by viewing such objects illuminated by at least one wavelength. The invention includes a plurality of arrays of semiconductor light sources impinging on passing product and at least one array of semiconductor light sources of wavelength and intensity equal to the plurality of arrays impinging on a background surface for detection and comparison.Type: GrantFiled: November 29, 2006Date of Patent: March 4, 2008Assignee: Satake USA, Inc.Inventors: Avi P. Cohn, Larry H. Mack, Jr.