Abstract: An apparatus for the machining of optical workpieces of materials of non-brittle hardness, particularly of plastics material spectacles lenses, has a holder, which is operatively connected with an actuator for reciprocating movement, and a support, which is fixable to the holder and to which a cutting tip of monocrystalline diamond, which has an arcuate cutting edge, is fastened. In order to be able to use the cutting edge over its curve length to avoid of premature wear in the rotary machining, provision is made for a positioning device, by which the support is fixable in at least two different relative positions with respect to the holder to dispose substantially different circumferential sections of the cutting edge for the rotary machining.

Abstract: A fast tool arrangement, in particular for lathes for machining optical workpieces, has a carriage, which for linear reciprocating movements is guided in a housing on bearing elements stationary in relation to the housing, and which at its outer end carries a holder for a tool or workpiece and at its inner end is actively connected with a moving coil drive. The carriage has the cross-section of a T-profile with plane-parallel flange and web faces wherein the bearing elements are arranged in pairs on both sides of the profile web and the profile flange.

Abstract: A tool for polishing and fine-grinding optically active surfaces in precision optics has a main body which can be attached in a rotationally fixed manner to a tool spindle of a machining machine. A guide element is arranged concentrically in the main body and is mounted such that it can be displaced axially therein. A machining disk is replaceably attached to the outer end of the guide element. The main body is rigidly connected in a rotationally fixed manner, over the full displacement travel, to the guide element mounted such that it can be displaced axially therein, and in that the machining disk is rigidly fixed in a non-tiltable manner on the guide element.

Abstract: An apparatus for the machining of optical workpieces of materials of non-brittle hardness, particularly of plastics material spectacles lenses, has a holder, which is operatively connected with an actuator for reciprocating movement, and a support, which is fixable to the holder and to which a cutting tip of monocrystalline diamond, which has an arcuate cutting edge, is fastened. In order to be able to use the cutting edge over its curve length to avoid of premature wear in the rotary machining, provision is made for a positioning device, by which the support is fixable in at least two different relative positions with respect to the holder to dispose substantially different circumferential sections of the cutting edge for the rotary machining.

Abstract: A method for machining particularly spectacle lenses by means of a machine which comprises at least one cutting unit and at least one turning unit in a common working space, wherein at least two spectacle lenses are machined at the same time in the working space, one of said spectacle lenses being cut while the other is turned. The machine frames of the cutting unit and of the turning unit are essentially decoupled from one another in terms of vibration and/or at least two machining units of the machine comprise workpiece spindle units for generating a transverse movement of the spectacle lens to be machined with respect to the respective tool, the workpiece spindle units being arranged essentially perpendicular to one another. As a result, it is possible for spectacle lenses to be machined in an extremely short time with high machining performance and with high surface precision and quality.

Abstract: A machine for machining optical workpieces, in particular plastic spectacle lenses, which has a workpiece spindle, which drives the workpiece in rotation about a workpiece rotation axis (B), and a fast tool arrangement, which moves a turning tool in a fast tool movement plane (X-F1), wherein the workpiece spindle and the fast tool arrangement can moreover be moved relative to one another in a plane (X-Y) which contains the workpiece rotation axis (B). The fast tool movement plane (X-F1) is positioned obliquely (work angle ?) with respect to the plane (X-Y) containing the workpiece rotation axis (B). As a result, a machine is provided in which the working point of the cutting edge of the turning tool can be aligned in a particularly simple and highly precise manner on the rotation axis (B) of the workpiece spindle.

Abstract: A method for auto-calibration of at least one tool (36) in a single point turning machine (10) used for manufacturing in particular ophthalmic lenses (L) is proposed, in which a test piece of special, predetermined geometry is cut with the tool and then probed to obtain probe data. The method subsequently uses the probe data to mathematically and deterministically identify the necessary tool/machine calibration corrections in two directions (X, Y) and three directions (X, Y, Z), respectively, of the machine. Finally these corrections can be applied numerically to all controllable and/or adjustable axes (B, F1, X, Y) of the machine in order to achieve a (global) tool/machine calibration applicable to all work pieces within the machines operating range. As a result two-dimensional (2D) tool/machine calibration and three-dimensional (3D) tool/machine calibration, respectively, can be performed in a reliable and economic manner.

Abstract: An apparatus (10) for generating a surface (S) on a workpiece (W) is proposed, which comprises a workpiece chuck (17) having a longitudinal axis (L), a spindle (18) for rotating a fly cutting tool (20) having a tool tip (48), and a moving device for moving the spindle generally transverse to the axis (L). The spindle further has a rotary encoder (42) for detecting an angle of tool rotation (?), wherein the chuck is operatively connected with a fast workpiece servo (50) capable of moving it over short distances at high velocities. The servo is controllable taking into account the given angle of tool rotation so that the workpiece can be advanced toward and retracted from the tool in a defined manner while being cut by the tool tip. The limited geometry of the tool can thus be modified by moving the workpiece relative to the tool tip.

Abstract: An edge-machining device in particular plastic spectacle lenses (L) has two aligned holding shafts (14, 16) rotatable with a controlled angle of rotation (?B) about a rotational axis of a workpiece (B) between which the lens may be clamped and a tool spindle (12) rotationally drives a combination tool (10) about a rotational axis of a tool (C) running parallel to the rotational axis of the workpiece. The holding shafts and the tool spindle may be moved with position control towards each other in a first axial direction (X) and optionally parallel to each other in a second axial directions (Z) perpendicular to the first axial direction. The combination tool can be swivelled with a controlled angle of rotation (?C) about the rotational axis of the tool by means of the tool spindle so that a lathe tool (36) provided on the combination tool may be brought into a defined lathe machining engagement with the edge of the lens.

Abstract: A polishing disk for a tool for the fine machining of optically active surfaces on spectacle lenses in particular is disclosed, which comprises a support body, to which a foam layer is attached, wherein a polishing film bears against the foam layer. The polishing film is provided with at least one opening in a central region. During machining, the opening ensures pressure equalization and makes liquid polishing agent available from inside the foam layer, as a result of which better rinsing and cooling of otherwise disadvantaged regions of the polishing disk is achieved. As a result, a polishing disk of simple and cost-effective design is proposed, which is much more durable than the prior art while achieving high surface qualities.

Abstract: A lathe for machining optical workpieces, in particular spectacle lenses, comprises a fast tool arrangement and a workpiece spindle arrangement. A machine frame is cast monolithically from polymer concrete and on and in which all the functional surfaces, functional spaces and other cutouts are formed to their exact dimensions during the casting process. The machine frame upper part cast in one piece simultaneously covers the fast tool arrangement and the workpiece spindle arrangement and thus the machine bed in the manner of a covering hood. The machine frame is of compact dimensions, has a very rigid oscillation-damping machine bed and, in comparison with the rapidly moving elements of the fast tool arrangement, has a very large mass with a high center of gravity, which prevents the transmission of disruptive oscillations from the fast tool movement to the machine bed and thus to the workpiece spindle arrangement.

Abstract: A tool (10) is disclosed for fine machining of optically active surfaces (F), with a base body (12) that can be attached to a tool spindle of a machine tool, and an elastic membrane (14) that has a machining section (16) to which connects a gaiter section (18) by means of which the membrane is attached to the base body such that it can be rotated therewith. The base body and the membrane delimit a pressure medium chamber (20) which via a channel (22) can be optionally pressurized with a pressure medium in order to apply a machining pressure via the machining section during machining of the optically active surface. A guide element (24) guided longitudinally mobile on the base body is actively connected with the machining section so that the machining section can be moved in the longitudinal direction of the guide element and held in the transverse direction to the guide element, although under an elastic deformation of the gaiter section it is tilt-mobile in relation to the guide element.

Abstract: A method and apparatus for substantially nullifying vibration and deflection in a single point lens turning lathe having a rapidly reciprocating lens cutting tool and shuttle assembly. The apparatus includes three or more tool shuttles of similar mass mounted for reciprocating movement along respective generally parallel shuttle paths. The shuttles are reciprocally moveable by respective actuators along their respective shuttle paths. The shuttle and tool assemblies are moved by their respective actuators in opposite directions at a rate which causes forces generated by shuttle and tool assemblies moving in one direction to cancel forces arising from the shuttle and tool assembly movement in the opposite direction. Should an odd number of shuttle and tool assemblies be used, the amount of force generated by the mass moving in one direction may be compensated by having a different rate of movement, and hence a different stroke length from the mass moving in the opposite direction.