Abstract: An interface allows for the transfer of real time control data with guaranteed delivery times between devices on a general purpose network and an industrial control system. A proxy server takes the role of a TCP/IP router and is configured to control the rate at which messages are forwarded from the non-real time to the real time portion of the network, keeping the loading of the real time portion stable regardless of the external non-real-time communication demand. Real time data is preconfigured and exchanged in a regular sequence, with the cyclic update period known. The length of any communication message necessary to transmit this information, plus any sequencing and acknowledgment overhead, is calculated in advance and aggregated. Each device with authority to transmit on the shared medium is given a time budget, calculated so that the total transmission quantity in unit time is deliberately limited to some fraction of the maximum transmission capability of the network.

Abstract: Analog input module for a programmable logic controller, the analog input module having an input circuit with terminals for accepting either a single voltage range or a single current range from process control sensors. The analog input module includes an analog-to-digital converter and an input circuit with an output terminal connected to the input of the analog-to-digital converter, a voltage input terminal, a current input terminal, and a common terminal. The input circuit is configured to accept a voltage input between the voltage input terminal and the common terminal, to accept a current input between the current input terminal and the common terminal, and to provide an output voltage at the output terminal dependent upon either the voltage input or the current input, without switching or configuring between them.

Abstract: A system, method and program for calculating a fluid flow volume within a conduit having an operably connected flow meter is disclosed. The system includes a controller having a backplane. A flow meter module is operably connected to the backplane of the controller and to the flow meter. A program embedded within the controller is also operably connected to the flow meter. The program includes a plurality of segments for sensing a characteristic of the fluid for determining the flow volume of the fluid. The controller, in cooperation with the flow meter module, monitors the dynamic fluid density of the fluid in the conduit. The controller utilizes the dynamic density to determine a correction factor to more accurately calculate the fluid flow volume through the conduit.

Abstract: A method and device for filtering an input signal received by an input module in order to produce a filtered input signal, wherein the received input signal is converted such that it has either a HIGH input state or a LOW input state each having a time duration characteristic of the input module, and the filtered input signal is represented by an ON filtered state and an OFF filtered state. The time duration of the HIGH input state and the LOW input state are determined by sampling the converted input signal at a certain sampling rate so as to allow the sampling results to be used by a filtering algorithm to set the filtered input state to ON or OFF based on a set of filter parameters which may vary from one input module to another. The filtering device is adapted to be configurable such that the filter parameters can be electronically selected so that the same filtering algorithm can be used for different input modules having different electrical characteristics.

Abstract: An apparatus and technique are provided for generating a plasma using a power supply circuit and arc detection arrangement. The power supply circuit has a cathode enclosed in a chamber, and is adapted to generate a power-related parameter. The arc detection arrangement is communicatively coupled to the power supply circuit and adapted to assess the severity of arcing in the chamber by comparing the power-related parameter to at least one threshold. According to various implementations, arc occurrences, arcing duration, intensity and/or energy are measured responsive to comparing the power-related parameter to the at least one threshold. According to further implementations, the above-mentioned measured quantities are accumulated and/or further processed.

Abstract: A control system allows a user to access an input/output device over a communication network using a web browser. The system includes an Internet web site between the network and the input/output module. The web site runs from an Ethernet board coupled directly to the input/output module back plane and includes a HTTP protocol interpreter, an input/output module, a TCP/IP stack, and an Ethernet board kernel. The web site provides access to the input/output module by a user at a remote location through the Internet. The web site translates the industry standard Ethernet, TCP/IP and HTTP protocols used on the Internet into data recognizable to the input/output module. Using this interface, the user can input or retrieve all pertinent data regarding the operation of the input/output device.

Abstract: The present invention is directed to a method and system for packing an order of parts. An operator is prompted to select an indicated part. The part is read by the system to verify the selection of the part. An array of indicators directs the operator to where the part should be placed in a shipping tote. An array of sensors confirms the packing of the part.

Abstract: A system, method and program for calculating a fluid flow volume within a conduit having an operably connected flow meter is disclosed. The system includes a controller having a backplane. A flow meter module is operably connected to the backplane of the controller and to the flow meter. A program embedded within the controller is also operably connected to the flow meter. The program includes a plurality of segments for sensing a characteristic of the fluid for determining the flow volume of the fluid. The controller, in cooperation with the flow meter module, monitors the dynamic fluid density of the fluid in the conduit. The controller utilizes the dynamic density to determine a correction factor to more accurately calculate the fluid flow volume through the conduit.

Abstract: A controller and a method for operating the controller is disclosed. The controller, in response to a detected Ethernet network error, performs the steps of determining whether a communication error has occurred, notifying the controller that an error has occurred, stopping normal controller operation, and executing fail safe routine.

Abstract: A system, method and computer program for facilitating the operation of a control system utilizing one or more input devices is disclosed. The control system provides the ability to monitor and modify operating parameters of the input devices. A function integrated within a software code is to be executed by the control system. The function is responsive to the input device. The input device includes at least one condition comprising a state wherein all of the conditions must be met prior to the execution of the function. A display of an unmet condition is exhibited to operator personnel of the control system during the execution of any function having an unmet condition prohibiting the execution of the function. The operator personnel is capable of overriding the unmet condition by selecting the state of the condition that allows the condition to be met, thus allowing the function to be executed. A maintenance log contains a record of the conditions that were bypassed or overridden.

Abstract: A method and system for automated temperature measurement is described. The system includes a programmable logic controller, a temperature measurement diode, an analog-to-digital converter coupled to the diode and the programmable logic controller, a current source coupled to the diode and configured to generate a first current and a second current different from said first current, and a processor coupled to the current source and to the analog-to-digital converter. The processor controls the current source such that the current source sequentially applies the first current to the diode at a first point in time and applies the second current to the diode at a second point in time. The processor also receives a first voltage across the diode measured when the first current is applied to the diode and a second voltage across the diode measured when the second current is applied to the diode. Based on the first and second voltages, the processor determines the temperature proximate the diode.

Abstract: A method and corresponding apparatus for communicating a controller area network (CAN) message between a sending node, attached to a sending CAN network, and a receiving node, where the sending and receiving nodes are interconnected by a network communicating according to transmission control protocol/Internet protocol (TCP/IP). The invention provides for having the sending node extract the CAN message payload (arbitration field, control field and data field if any) from a CAN message, having it embed the CAN message payload in a TCP/IP frame as the TCP/IP data field of the TCP/IP frame, having it refer to a routing form to determine the address on the TCP/IP network of the receiving node; and having it transmit the TCP/IP frame over the TCP/IP network using the address for the receiving node from the routing form.

Abstract: A method and apparatus for utilizing a controller to monitor a flow volume in a fluid transportation system. The controller being operably connected to a module. The module being operably connected to a flow meter. The module senses a series of pulses that represent a known fluid volume in a proving loop. The module also measures the fluid density of the fluid in the proving loop. The controller utilizes a dynamic density of the fluid and the sensed pulses to determine a correction factor to more accurately calculate the flow volume through the measuring flow meter. The controller ensures the accuracy of the flow meter by utilizing the partial pulses sensed during a meter-proving period by using an interpolation method.

Abstract: An apparatus and method of generating an application for a control system. A control process is defined by a physical model and a topological model. An application generator utilizes the physical and topological models to generate an application for the control system.

Abstract: A programmable logic controller for use as part of an industrial control system or as part of an automated system and a corresponding method, the controller including an interface to the Internet, and including a web server allowing a remote computer to access web pages maintained by the controller providing information relevant to the control function of the controller such as control sensor readings and, optionally, information about the status of the control system. The web server is implemented as part of the controller in such a way that the controller scan rate (the rate at which the ladder logic for all associated control system devices is repeated) is unaffected by execution of the web server.

Abstract: An automation device comprising a modular assembly associated with a hardware element. This assembly includes in the primary group of modules a bus coupler 20, a feeder unit 21 to distribute feeder power at voltages Uin, Uout for the automated units, functional modules 22 and a terminating module 30.