Patents Assigned to Scientific Drilling International, Inc.
  • Patent number: 10018004
    Abstract: According to one aspect of the disclosure, an intercept well for penetrating an existing tubular is drilled. A casing entry tool is provided in the intercept well and operated to form at least one aperture in the wall of the existing casing. The casing entry tool may be oriented toward the target tubular. In some embodiments, a generally concave notch may be positioned on the casing entry tool and adapted to engage with the convex outer surface of the target tubular. In some embodiments, a locking mechanism may retain the orientation of the casing entry tool within the intercept well.
    Type: Grant
    Filed: July 18, 2014
    Date of Patent: July 10, 2018
    Assignee: SCIENTIFIC DRILLING INTERNATIONAL, INC.
    Inventors: William R. Abrant, Charles A. Butterfield, Jr., Gerald Heisig
  • Patent number: 9938824
    Abstract: A method for transmitting data from a MWD system at the BHA of a drill string may include transmitting the data in a MWD signal from the MWD system. The MWD signal may be modulated at a position closer to the surface onto a mud pulse modulated signal. The mud pulse modulated signal may be generated by a downhole friction reducing device. The downhole friction reducing device may include a mud motor. The mud motor may create pressure pulses based on its speed of rotation. The downhole friction reducing device may include a modulating valve. The modulating valve may be electromechanically or mechanically operated. The modulated signal may be detected at the surface by a receiver using one or more pressure or flow sensors. The receiver may use one or more harmonics of the modulated signal to receive the data.
    Type: Grant
    Filed: June 14, 2017
    Date of Patent: April 10, 2018
    Assignee: SCIENTIFIC DRILLING INTERNATIONAL, INC.
    Inventors: Matthew A. White, Tim Whitacre, Brett Van Steenwyk, Mohamed Youssef
  • Patent number: 9915099
    Abstract: A down-hole drilling apparatus includes a bearing housing defining a longitudinal axis and upper and lower portions. The upper portion of the bearing housing is configured for connection to a drill string, and at least one annular bearing package disposed within the bearing housing. A drill bit is coupled to the bearing housing and rotatable with respect to the longitudinal axis. The drill bit includes a leading body supporting a plurality of cutters thereon for engaging a subterranean rock formation, a shank portion projecting from the leading body, and a mandrel portion engaging the shank portion and defining an inseparable connection therewith. The mandrel portion extends longitudinally into the bearing housing and through the at least one annular bearing package.
    Type: Grant
    Filed: November 10, 2016
    Date of Patent: March 13, 2018
    Assignee: SCIENTIFIC DRILLING INTERNATIONAL, INC.
    Inventor: Gerald Heisig
  • Patent number: 9903194
    Abstract: A gimbal sensor platform positionable in a tool body includes an inner gimbal and an outer gimbal. The inner gimbal is rotatably coupled to the outer gimbal, and the outer gimbal is rotatably coupled to the tool body. The inner and outer gimbals may each be rotated by an angular positioning device. A gyro or other sensor may be coupled to the inner gimbal. The gyro or other sensor may be reoriented by rotating the outer gimbal, the inner gimbal, or both.
    Type: Grant
    Filed: November 19, 2015
    Date of Patent: February 27, 2018
    Assignee: SCIENTIFIC DRILLING INTERNATIONAL, INC.
    Inventors: Brett Van Steenwyk, Tim Whitacre
  • Patent number: 9749717
    Abstract: A method may include providing one or more telemetry transmission systems, the one or more transmission systems comprising one or more receivers and one or more transmitters. The method may also include transmitting a first synchronization sequence from the one or more telemetry transmission systems, the first synchronization sequence transmitted in a first channel, and the first synchronization sequence being at least a portion of a first telemetry signal. In addition, the method may include transmitting a second synchronization sequence the one or more telemetry transmission systems, the second synchronization sequence transmitted in a second channel, and the second synchronization sequence being at least a portion of a second telemetry signal. The first and second synchronization sequences may be transmitted simultaneously or at a predetermined time difference.
    Type: Grant
    Filed: January 30, 2016
    Date of Patent: August 29, 2017
    Assignee: SCIENTIFIC DRILLING INTERNATIONAL, INC.
    Inventors: Matthew White, Timothy Whitacre, Brian Gleason, Mohamed Youssef
  • Patent number: 9726008
    Abstract: The method of maintaining drill bit advancement in an underground formation that contains shale, including providing an electrical signal from an insulated gap location in a drill string substantially directly behind the bit in the formation, detecting substantial change in a signal as the bit advances, and changing the direction of drilling of the bit as a function of a signal change, to thereby maintain the direction of bit advancement in the formation. A method is disclosed for detecting the existence and direction of adjacent bed boundaries. A short hop transmitter assembly generates a signal that is detected by an associated receiver assembly. The received signal(s) are tied to the azimuthal orientation of the transmitter or receiver and processed to yield the direction and/or the distance of the bed boundary. This information is transmitted to the surface via surface telemetry for real-time control of the drilling assembly to stay within, or to enter, a pay zone.
    Type: Grant
    Filed: December 19, 2014
    Date of Patent: August 8, 2017
    Assignee: Scientific Drilling International, Inc.
    Inventors: Matthew A. White, Asong E. Suh, Stephan Graf
  • Patent number: 9702246
    Abstract: A method for transmitting data from a MWD system at the BHA of a drill string may include transmitting the data in a MWD signal from the MWD system. The MWD signal may be modulated at a position closer to the surface onto a mud pulse modulated signal. The mud pulse modulated signal may be generated by a downhole friction reducing device. The downhole friction reducing device may include a mud motor. The mud motor may create pressure pulses based on its speed of rotation. The downhole friction reducing device may include a modulating valve. The modulating valve may be electromechanically or mechanically operated. The modulated signal may be detected at the surface by a receiver using one or more pressure or flow sensors. The receiver may use one or more harmonics of the modulated signal to receive the data.
    Type: Grant
    Filed: May 27, 2015
    Date of Patent: July 11, 2017
    Assignee: SCIENTIFIC DRILLING INTERNATIONAL, INC.
    Inventors: Matthew A. White, Tim Whitacre, Brett Van Steenwyk, Mohamed Youssef
  • Patent number: 9598906
    Abstract: An apparatus for use in a horizontal section of a drill string is disclosed. The apparatus includes a motor that is connected to the horizontal section of the drill string. The motor is adapted to impart vibrations in the horizontal section of the drill string, where the vibrations are at about the lateral resonant frequency of the horizontal section of the drill string.
    Type: Grant
    Filed: July 23, 2012
    Date of Patent: March 21, 2017
    Assignee: SCIENTIFIC DRILLING INTERNATIONAL, INC.
    Inventor: Gerald Heisig
  • Patent number: 9567849
    Abstract: A sonde based antenna is used for communication within a wellbore. The sonde based antenna may include a toroidal antenna positioned about a conducting element. The sonde may be positionable within a gap sub. The sonde may be electrically connected to the first and second tubulars of the gap sub such that the tubulars are electrically coupled by the conducting element and are otherwise electrically insulated. The sonde may include a first and second structural member, the first and second structural members being electrically insulated except by the conducting element. The first and/or second structural element may extend through and/or around the toroidal antenna to, for example, add structural rigidity to the sonde.
    Type: Grant
    Filed: June 25, 2014
    Date of Patent: February 14, 2017
    Assignee: SCIENTIFIC DRILLING INTERNATIONAL, INC.
    Inventors: Stephan Graf, Matthew A. White, William Denzel, Nathan Paszek
  • Patent number: 9523244
    Abstract: A down-hole drilling apparatus includes a bearing housing defining a longitudinal axis and upper and lower portions. The upper portion of the bearing housing is configured for connection to a drill string, and at least one annular bearing package disposed within the bearing housing. A drill bit is coupled to the bearing housing and rotatable with respect to the longitudinal axis. The drill bit includes a leading body supporting a plurality of cutters thereon for engaging a subterranean rock formation, a shank portion projecting from the leading body, and a mandrel portion engaging the shank portion and defining an inseparable connection therewith. The mandrel portion extends longitudinally into the bearing housing and through the at least one annular bearing package.
    Type: Grant
    Filed: November 21, 2012
    Date of Patent: December 20, 2016
    Assignee: SCIENTIFIC DRILLING INTERNATIONAL, INC.
    Inventor: Gerald Heisig
  • Patent number: 9448329
    Abstract: A method to determine the earth's magnetic field vector along a sub-surface wellpath having unknown and possibly changing azimuth, in the presence of a magnetic disturbance caused by a magnetic source external to the wellpath includes estimating the three components of the earth field along the three axes of a magnetic sensor package by a polynomial function of measured depth along the wellpath. Upon removal of the earth's magnetic field from the measurements, the resultant magnetic field of the disturbance is determined and can be used to determine the position and orientation of the source of the disturbance.
    Type: Grant
    Filed: September 9, 2013
    Date of Patent: September 20, 2016
    Assignee: SCIENTIFIC DRILLING INTERNATIONAL, INC.
    Inventor: Jim Hove
  • Patent number: 9366085
    Abstract: A downhole drilling apparatus includes an assembly having a longitudinal axis, wherein an output shaft of the assembly extends axially through a housing. A bearing assembly has first and second races, wherein a first set of bearing elements are disposed at a first angle relative to a top surface of the first race and a second set of bearing elements are disposed at a second angle relative to a top surface of the second race. The output shaft extends from an outlet of the housing at the angle defined by the bore.
    Type: Grant
    Filed: June 29, 2010
    Date of Patent: June 14, 2016
    Assignee: SCIENTIFIC DRILLING INTERNATIONAL, INC.
    Inventor: Massoud Panahi
  • Patent number: 9309720
    Abstract: A drilling apparatus includes a housing that defines a longitudinal axis. A power section of the apparatus includes rotor adapted to move with eccentric rotary motion with respect to the longitudinal axis in response to the passage of drilling fluids through the power section. A power transmission shaft has an upper end coupled to the rotor and movable with the eccentric motion of the rotor, and a lower end constrained to rotate in a concentric manner with respect to the longitudinal axis. A generally rigid torsion rod has upper and lower ends constrained to rotate in a concentric manner, and the upper end of the torsion rod is coupled to the lower end of the power transmission shaft. A mandrel including a connection for a drill bit is interconnected with the lower end of the torsion rod such that a torque may be transmitted from the torsion rod to the mandrel to drive a drill bit.
    Type: Grant
    Filed: November 9, 2012
    Date of Patent: April 12, 2016
    Assignee: SCIENTIFIC DRILLING INTERNATIONAL, INC.
    Inventors: Douglas Baugher, Mark Chustz, Joe Rivas
  • Patent number: 9309738
    Abstract: An apparatus and method of use for an apparatus that may include: a) a protuberance slicer and orientation device a cylindrical sleeve, the cylindrical sleeve having a down-hole end with an outer edge perpendicularly affixed to an annular support ring, and an up-hole end having a cut-out mating edge; the annular support ring having an orifice, a protuberance slicer, a plurality of fins, and a diameter that exceeds the diameter of the cylindrical sleeve; and b) a center body device, having a cylindrical sleeve having a pivotable load measurement mechanism disposed thereon, and a cut-out mating mechanism disposed thereon; where the apparatus is positioned atop a subterranean tool string.
    Type: Grant
    Filed: March 13, 2014
    Date of Patent: April 12, 2016
    Assignee: SCIENTIFIC DRILLING INTERNATIONAL, INC.
    Inventors: Mike Brown, Nate Paszek
  • Patent number: 9291047
    Abstract: A method for calculating orientation changes within a borehole using a gyro sensor to detect angular deflection rates in an attitude reference interval as a MWD system is moved from a first to a second location within the borehole. A compass shot may be taken at one or more of the first and second locations using a magnetometer and accelerometer or gyro sensor and accelerometer. Tieback and/or overlap processing may be applied to increase the accuracy of measured orientation within the borehole. Additionally, tieback and/or overlap processing may be applied to adjust sensor model parameters in response to discrepancies between calculated and measured locations. Iterated calculations of orientation change between subsequent intervals may allow MWD orientation to be computed for an entire drilling operation using only a single compass shot.
    Type: Grant
    Filed: October 11, 2013
    Date of Patent: March 22, 2016
    Assignee: SCIENTIFIC DRILLING INTERNATIONAL, INC.
    Inventor: Brett VanSteenwyk
  • Patent number: 9093875
    Abstract: An apparatus and a method for generating electrical power are disclosed. The apparatus includes a mud motor including a rotor. The rotor is capable of eccentric motion and has a rotor end. The apparatus further includes an inverse magnetostrictive device having a magnetostrictive element. The magnetostrictive element has a flexing end that is affixed to the rotor end.
    Type: Grant
    Filed: October 19, 2012
    Date of Patent: July 28, 2015
    Assignee: Scientific Drilling International, Inc.
    Inventors: Gerald Heisig, William Beasley
  • Patent number: 9045941
    Abstract: A bearing assembly for use in a down-hole drilling apparatus includes a bearing housing configured for connection to a drill string and a mandrel disposed at least partially within the bearing housing. The mandrel is configured to rotate about a longitudinal axis extending therethrough. A hybrid thrust bearing package is provided and disposed radially between the bearing housing and the mandrel. The hybrid thrust bearing package includes a plurality of ball bearings movable through at least one race, an annular stator supported by the bearing housing and an annular rotor ring supported on and rotatable with the mandrel. The annular stator and rotor rings define first and second flat PDC bearing surfaces engaged with one another at a bearing interface oriented generally orthogonally with respect to the longitudinal axis.
    Type: Grant
    Filed: October 25, 2012
    Date of Patent: June 2, 2015
    Assignee: SCIENTIFIC DRILLING INTERNATIONAL, INC.
    Inventor: Mark Chustz
  • Patent number: 8981958
    Abstract: The present invention concerns application of a unique conductive electrode geometry used to form an efficient wideband, one- or two-way wireless data link between autonomous systems separated by some distance along a bore hole drill string. One objective is the establishment of an efficient, high bandwidth communication link between such separated systems, using a unique electrode configuration that also aids in maintaining a physically robust drill string. Insulated or floating electrodes of various selected geometries provide a means for sustaining or maintaining a modulated electric potential adapted for injecting modulated electrical current into the surrounding sub-surface medium. Such modulated current conveys information to the systems located along the drill string by establishing a potential across a receiving insulated or floating electrode.
    Type: Grant
    Filed: August 6, 2012
    Date of Patent: March 17, 2015
    Assignee: Scientific Drilling International, Inc.
    Inventors: Timothy M. Price, Donald H. Van Steenwyk, Harold T. Buscher
  • Publication number: 20140354444
    Abstract: A method of interpreting a signal transmitted through a drilling fluid disposed within a telemetry channel of a wellbore that includes defining a finite number of distinct message signals for representing conditions within the wellbore. The method also includes transmitting one of the message signals through the telemetry channel, and receiving a distorted signal that includes the message signal as distorted by transmission through the telemetry channel. A channel impulse response is estimated and applied to at least one of the message signals to generate at least one predicted signal. A comparison is made between the predicted signal and the distorted signal, and an estimation is made as to which of the finite number of message signals is included in the distorted signal based on the comparison.
    Type: Application
    Filed: May 21, 2014
    Publication date: December 4, 2014
    Applicant: Scientific Drilling International, Inc.
    Inventors: Tim Whitacre, Matthew A. White, Brett Vansteenwyk
  • Publication number: 20140262273
    Abstract: An apparatus and method of use for an apparatus that may include: a) a protuberance slicer and orientation device a cylindrical sleeve, the cylindrical sleeve having a down-hole end with an outer edge perpendicularly affixed to an annular support ring, and an up-hole end having a cut-out mating edge; the annular support ring having an orifice, a protuberance slicer, a plurality of fins, and a diameter that exceeds the diameter of the cylindrical sleeve; and b) a center body device, having a cylindrical sleeve having a pivotable load measurement mechanism disposed thereon, and a cut-out mating mechanism disposed thereon; where the apparatus is positioned atop a subterranean tool string.
    Type: Application
    Filed: March 13, 2014
    Publication date: September 18, 2014
    Applicant: Scientific Drilling International, Inc.
    Inventors: Mike Brown, Nate Paszek