Patents Assigned to SDL, Inc.
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Patent number: 6345141Abstract: A double-clad optical fiber has an inner cladding that has a torsional stress induced within it during manufacture. By rotating the fiber preform before curing of the inner cladding layer, a physical stress may be permanently imparted to the inner cladding that interacts with pump energy within the inner cladding layer to encourage mode mixing. As the cladding modes are disturbed by the stresses in the fiber, they are redirected so that the light in them intersects the core.Type: GrantFiled: December 5, 2000Date of Patent: February 5, 2002Assignee: SDL, Inc.Inventors: Stephen G. Grubb, David F. Welch
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Patent number: 6335941Abstract: A high power laser optical amplifier system for material processing comprises multiple stage fiber amplifiers with rejection of propagating ASE buildup in and between the amplifier stages as well as elimination of SBS noise providing output powers in the range of about 10 &mgr;J to about 100 &mgr;J or more. The system is driven with a time varying drive signal from a modulated semiconductor laser signal source to produce an optical output allowing modification of the material while controlling its thermal sensitivity by varying pulse shapes or pulse widths supplied at a desire repetition rate via modulation of a semiconductor laser signal source to the system to precisely control the applied power application of the beam relative to the thermal sensitivity of the material to be processed. The high power fiber amplifier system has particular utility in high power applications requiring process treatment of surfaces, such as polymeric, organic, ceramic and metal surfaces, e.g.Type: GrantFiled: May 15, 2000Date of Patent: January 1, 2002Assignee: SDL, Inc.Inventors: Stephen G. Grubb, David F. Welch, Raymond Zanoni
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Patent number: 6330257Abstract: The effectiveness of reflected light to stabilize the operational characteristics of a semiconductor diode laser varies with the polarization orientation of the reflected light. Stabilization failure can occur if the polarization orientation of the reflected light is orthogonal to the polarization of the light emitted by the laser source. The use of multiple reflectors can reduce the probability of stabilization failure by arranging the reflectors to return to the laser source portions of light having polarization orientations that are statistically independent with respect to each other.Type: GrantFiled: August 4, 1999Date of Patent: December 11, 2001Assignee: SDL, Inc.Inventors: Jo S. Major, Jr., Garnet Luick, Ian J. Booth, David C. Dawson, Fritz Christo, Robert G. Waarts
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Patent number: 6304585Abstract: Laser diode pumped mid-IR wavelength sources include at least one high power, near-IR wavelength, injection and/or sources wherein one or both of such sources may be tunable providing a pump wave output beam to a quasi-phase matched (QPM) nonlinear frequency mixing (NFM) device. The NFM device may be a difference frequency mixing (DFM) device or an optical parametric oscillation (OPO) device. Wavelength tuning of at least one of the sources advantageously provides the ability for optimizing pump or injection wavelengths to match the QPM properties of the NFM device enabling a broad range of mid-IR wavelength selectivity. Also, pump powers are gain enhanced by the addition of a rare earth amplifier or oscillator, or a Raman/Brillouin amplifier or oscillator between the high power source and the NFM device. Further, polarization conversion using Raman or Brillouin wavelength shifting is provided to optimize frequency conversion efficiency in the NFM device.Type: GrantFiled: December 11, 2000Date of Patent: October 16, 2001Assignee: SDL, Inc.Inventors: Steven Sanders, Robert J. Lang
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Patent number: 6301272Abstract: A fiber laser or fiber amplifier uses resonant pumping of the gain medium by providing a pump resonator that establishes a resonator cavity at the pump wavelength which includes the pumped gain medium. The pump resonator may be of a distributed feedback (DFB) or a distributed Bragg reflector (DBR) type construction, and may be combined with signal reflection apparatus of either DFB or DBR type construction that provides oscillation of the desired laser output wavelength. If used without a signal reflection apparatus, the invention may be operated as a resonant pumped fiber amplifier. A resonant pumped laser may use a wavelength stabilized pump source to maximize pumping efficiency, the stabilization being provided by optical feedback.Type: GrantFiled: February 15, 2000Date of Patent: October 9, 2001Assignee: SDL, Inc.Inventors: Thomas L. Koch, Robert Waarts
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Patent number: 6301273Abstract: A frequency conversion system includes at least one source providing a first near-IR wavelength output including a gain medium for providing high power amplification, such as double clad fiber amplifier, a double clad fiber laser or a semiconductor tapered amplifier to enhance the power output level of the near-IR wavelength output. The NFM device may be a difference frequency mixing (DFM) device or an optical parametric oscillation (OPO) device. Pump powers are gain enhanced by the addition of a rare earth amplifier or oscillator, or a Ra-man/Brillouin amplifier or oscillator between the high power source and the NFM device.Type: GrantFiled: December 11, 2000Date of Patent: October 9, 2001Assignee: SDL, Inc.Inventors: Steven Sanders, Robert J. Lang, Robert G. Waarts
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Patent number: 6301271Abstract: A frequency conversion system comprises first and second gain sources providing first and second frequency radiation outputs where the second gain source receives as input the output of the first gain source and, further, the second gain source comprises a Raman or Brillouin gain fiber for wave shifting a portion of the radiation of the first frequency output into second frequency radiation output to provided a combined output of first and second frequencies. Powers are gain enhanced by the addition of a rare earth amplifier or oscillator, or a Raman/Brillouin amplifier or oscillator between the high power source and the NFM device. Further, polarization conversion using Raman or Brillouin wavelength shifting is provided to optimize frequency conversion efficiency in the NFM device.Type: GrantFiled: December 11, 2000Date of Patent: October 9, 2001Assignee: SDL, Inc.Inventors: Steven Sanders, Robert G. Waarts
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Patent number: 6298187Abstract: Power scaling by multiplexing multiple fiber gain sources with different wavelengths, pulsing or polarization modes of operation is achieved through multiplex combining of the multiple fiber gain sources to provide high power outputs, such as ranging from tens of watts to hundreds of watts, provided on a single mode or multimode fiber.Type: GrantFiled: November 14, 2000Date of Patent: October 2, 2001Assignee: SDL, Inc.Inventors: Robert G. Waarts, David F. Welch, Stephen G. Grubb, Jean-Luc Archambault, Donald R. Scifres
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Patent number: 6297903Abstract: An optical amplifier makes use of a co-propagating fiber amplifier stage and a counter propagating fiber amplifier stage. One of the stages is preferably a low noise stage, while the other is a high gain stage, typically the output stage. The low noise stage may have a small core fiber while the high gain stage has a large core fiber. Pumping energy is introduced into the amplifier by coupling a plurality of laser sources in the same wavelength range using a narrow channel wavelength division multiplexer coupler. In each stage of the amplifier, some portion of the pump energy is transferred from the pumping wavelength to the signal wavelength. In a single polarization optical signal generator embodiment, the optical signal is developed in a distributed Bragg reflector oscillator having an output Bragg grating embedded in a polarization perserving fiber. A polarization controller is used at the amplifier output to restore the single polarization which is developed in the oscillator.Type: GrantFiled: November 16, 1999Date of Patent: October 2, 2001Assignee: SDL, Inc.Inventors: Stephen G. Grubb, Bernard G. Fidric
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Patent number: 6295304Abstract: A fiber laser or fiber amplifier uses resonant pumping of the gain medium by providing a pump resonator that establishes a resonator cavity at the pump wavelength which includes the pumped gain medium. The pump resonator may be of a distributed feedback (DFB) or a distributed Bragg reflector (DBR) type construction, and may be combined with signal reflection apparatus of either DFB or DBR type construction that provides oscillation of the desired laser output wavelength. If used without a signal reflection apparatus, the invention may be operated as a resonant pumped fiber amplifier. Multiple resonators may also be pumped by a single pump source by locating each in a different branch of a multiple branch directional coupler. If the resonators are constructed to couple their outputs away from the coupler, a plurality of different laser outputs each having a different wavelength and equal output powers is provided.Type: GrantFiled: February 15, 2000Date of Patent: September 25, 2001Assignee: SDL, Inc.Inventors: Thomas L. Koch, Stephen G. Grubb
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Patent number: 6282016Abstract: A number of variations are provided of a device that provides an amplified single polarization optical signal. Each of these relies on the use of a non-polarization maintaining gain medium through which the signal is directed, and a polarization shifter and reflector that direct the signal back through the same gain medium with a shifted polarization state. An input polarization beamsplitter directs the returning optical signal away to an output, based on its shifted polarization state. The embodiments of the invention include the use of double-clad fiber. Multiple stages may be used to provide specific amplification parameters. In particular, a fiber with a relatively large mode field diameter may be used to enable high pulse power applications. Wavelength selective components are used in certain embodiments of the invention, to allow for wavelength selectivity, as well as a single polarization state, in amplifiers, lasers and amplified spontaneous emission (ASE).Type: GrantFiled: December 1, 1999Date of Patent: August 28, 2001Assignee: SDL, Inc.Inventors: Stuart MacCormack, Robert G. Waarts, Paul Freeman, Stephen G. Grubb
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Patent number: 6275632Abstract: Power scaling by multiplexing multiple fiber gain sources with different wavelengths, pulsing or polarization modes of operation is achieved through multiplex combining of the multiple fiber gain sources to provide high power outputs, such as ranging from tens of watts to hundreds of watts, provided on a single mode or multimode fiber.Type: GrantFiled: November 25, 2000Date of Patent: August 14, 2001Assignee: SDL, Inc.Inventors: Robert G. Waarts, David F. Welch, Stephen G. Grubb, Jean-Luc Archambault, Steven Sanders, Raymond Zanoni, Donald R. Scifres
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Patent number: 6275250Abstract: Double clad fiber gain medium systems particularly adapted for marking indicia on surfaces of articles are disclosed. These systems provide a modulated output from a pump or seed semiconductor laser source to a double clad fiber gain medium which provides an amplified marking output scanned over the article surface with an optical scanner forming a plurality of strokes, the completion of which results in the indicia.Type: GrantFiled: January 21, 1999Date of Patent: August 14, 2001Assignee: SDL, Inc.Inventors: Steven Sanders, David F. Welch, Stuart MacCormack, Ramon E. Alvarez
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Patent number: 6272162Abstract: A Group III-V semiconductor optoelectronic device provides for visible wavelength light output having a more laterally uniform, high power beam profile, albeit still quasi-Gaussian. A number of factors contribute to the enhanced profile including an improvement in reducing band offset of the Group III-V deposited layers improving carrier density through a decrease in the voltage drop require to generate carrier flow; reduction of contaminants in the growth of Group III-V AlGaInP-containing layers with compositional Al, providing for quality material necessary to achieve operation at the desired visible wavelengths; the formation of an optical resonator cavity that provides, in part, weak waveguiding of the propagating light; and the utilization of a mechanism to provide for beam spreading and filing in a beam diverging gain section prior to actively aggressive gain pumping of the propagating light in the device.Type: GrantFiled: November 2, 2000Date of Patent: August 7, 2001Assignee: SDL, Inc.Inventors: Randall S. Geels, Ross A. Parke, David F. Welch
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Patent number: 6266355Abstract: A Group III-V nitride compound semiconductor light emitting device is constructed without the employing homogeneous layers of AlGaN. Instead of homogeneous AlGaN cladding layers, GaN cladding layers are utilized. Since high temperature growths that accompany the formation of AlGaN layers is no longer required, the stochiometric amount of indium in InxGa1-xN core layers utilized in the active region may be made greater to achieve better electrical and optical properties in the device. The loss of waveguiding achieved by the higher refractive index layers of AlGaN is compensated by the use of core layers of InGaN on adjacent sides of the active region comprising InyGa1-yN layer or layers.Type: GrantFiled: September 11, 1998Date of Patent: July 24, 2001Assignee: SDL, Inc.Inventor: Boris N. Sverdlov
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Patent number: 6259842Abstract: A monitoring apparatus for a high power light source comprises a fiber medium containing a high power output for an application with a first monitoring tap optically coupled to the fiber medium for removing a small portion of light from the output to monitor the output power level. A photodetector is optically coupled to receive the light portion to monitor the output power level. The photodetector, however, has a predetermined saturation level below the power level provided from the first monitoring tap. Therefore, at least one light attenuator is provided between the first monitoring tap and the photodetector to provide a level of monitoring power within a range below the saturation level of the photodetector to accurately monitor changes in the output power present on the fiber medium of the light source.Type: GrantFiled: June 17, 1999Date of Patent: July 10, 2001Assignee: SDL, Inc.Inventor: David M. Giltner
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Patent number: 6240119Abstract: Apparatus is provided for an improved stabilized laser source comprising a laser source having a light beam output and an electrical input. An optical waveguide, such as an optical fiber, having an input end is optically coupled to the laser source to receive the light beam. A reflector in the optical fiber, such as a fiber grating, reflects a portion of the light beam output back into the laser source. The reflector is provided at a distance from the laser source permitting the laser source to switch between states of coherence and coherence collapse of operation. The electrical input of a drive signal for the laser source includes a modulated signal with variations in amplitude to the electrical input to control the variation in switching between the states of coherence and coherence collapse of the laser source so that continuous laser operation remains kink-free.Type: GrantFiled: December 16, 1999Date of Patent: May 29, 2001Assignee: SDL, Inc.Inventor: Brian F. Ventrudo
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Patent number: 6240116Abstract: The invention relates to laser diode arrays having high beam quality and high beam brightness. In one approach, a laser diode array package includes a mount and first and second laser diode arrays disposed on the mount. Each of the laser diode arrays defines an optical axis and has an emitting surface lying in an emitting surface plane. The emitting surface plane of the first laser diode array is displaced relative to the emitting surface plane of the second laser diode array in a direction parallel to one of the optical axes. The optical axes of the first and second laser diode arrays are offset from each other in a direction perpendicular to one of the optical axes. First and second lenses are disposed relative to respective emitting surfaces to reduce divergence of light output from the emitting surfaces. In another approach, laser diode array bars are stacked and the individual output beam from each bar is collimated using a short focal length, low aberration lens.Type: GrantFiled: March 10, 1998Date of Patent: May 29, 2001Assignee: SDL, Inc.Inventors: Robert J. Lang, Alexander Schoenfelder, Michael P. Staskus, John G. Endriz, James M. Haden
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Patent number: 6236498Abstract: A multistage optical fiber amplifier (OFA) system is designed to be upgraded with the addition of pump power when signal capacity of an optical communication link is correspondingly increased. The system includes a gain flattening filter (GFF) that remains valid when the system is upgraded because of the system design. Also disclosed are ways to enhance the GFF as well as control the channel signal gain tilt as well as adjust the external gain uniformity to be the same for an assembly line of OFA systems.Type: GrantFiled: February 19, 1999Date of Patent: May 22, 2001Assignee: SDL, Inc.Inventors: Paul N. Freeman, Stephen G. Grubb, Daniel A. Ratoff, David G. Mehuys
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Patent number: RE37354Abstract: A semiconductor laser having a light amplifying diode heterostructure with a flared gain region in an external resonant cavity. The flared gain region has a narrow aperture end which may be coupled to a single mode waveguide and a wide output end. A light emitting surface of the heterostructure proximate to the wide end of the flared gain region is partially reflective and combines with an external reflector to form a resonant cavity that is effectively unstable. The intracavity light-emitting surface proximate to the narrow aperture end is antireflection coated. The external reflector may be a planar mirror or a grating reflector. A lens or an optical fiber may couple the aperture end of the flared gain region to the external reflector. Frequency-selective feedback is provided by orienting the grating reflector or providing a prism in the cavity in front of the external planar mirror. Other filtering elements may also be placed in the external cavity.Type: GrantFiled: October 15, 1999Date of Patent: September 4, 2001Assignee: SDL, Inc.Inventors: David F. Welch, David G. Mehuys, Donald R. Scifres