Abstract: A robotic method and apparatus for removing finished parts from the trim press of a thermoforming system including a pick and place tool mechanism moveable on at least a two-axis gantry mechanism arranged adjacent the trim press, the pick and place tool being moveable into and out of the trim press to acquire and remove finished thermoformed parts from the trim press. Movement of the pick and place tool is synchronized with the trim press cycle. The present method may include a conveyance system mounted adjacent the pick and place mechanism for placing and stacking the finished thermoformed parts thereon once such parts are removed from the trim press.

Abstract: An extrusion system is provided with a screen changer between in-line screw sections. An in-line seal diverts high pressure, high temperature foamable material toward the screen changer. The seal may have reverse flights to provide a visco-dynamic seal. The screw sections and the seal may be located in a common barrel housing. The screw sections and the seal may be integrally rotated as a single in-line unit. A device including an injection valve may be attached to the upstream screw section to introduce a foaming agent into the material being extruded.

Abstract: A form, loop and trim system is provided with a toggle mechanism for dynamic counterbalancing. The system operates at high speed with reduced vibration. The system may be conveniently adjusted to handle products of different sizes, shapes and materials. An improved feed apparatus for indexing a sheet of thermoformed articles is also disclosed.

Abstract: A precut die apparatus arranged and adapted for use in a thermoform-trimming method and system to produce plastic molded articles, and to the method and system in which the apparatus is employed. The precut apparatus is positioned, in the method and system, between the form press and the trim station. The precut apparatus is arranged to precut, in a desired and selected manner, the thermoformed sheet material containing thermoformed articles therein, about the periphery of the thermoformed articles. The precut provides for a bridged and joining area of the sheet material to allow for slight movement and adjusting of the molded articles for precise alignment in the punch and die trim step of the thermoforming and trimming operation.

Abstract: An extruder die apparatus, system and method for the extrusion of a thermoplastic material, which die apparatus has an adjustable choke ring. The apparatus comprises an extruder housing having an axial bore for the extrusion of thermoplastic material therethrough from the inlet to the outlet of the bore, an inner die lip and an outer die lip about the bore and within the housing, the lips forming a concentric die gap passageway for the extrusion of a thermoplastic material from the one to the other end of the die, and a choke gap within said thermoplastic material flow passageway having a movably positioned choke ring. The choke ring has a plurality of individual, axially extending castellations thereon, some having oval receiving holes therein.

Abstract: An extruder die apparatus, for the extrusion of a thermoplastic material, which die apparatus has an adjustable choke ring. The apparatus comprises an extruder housing having an axial bore for the extrusion of thermoplastic material therethrough from the inlet to the outlet of the bore, an inner die lip and an outer die lip about the bore and within the housing, the lips forming a concentric die gap passageway for the extrusion of a thermoplastic material from the one to the other end of the die, and a choke gap within said thermoplastic material flow passageway having a movably positioned choke ring. The choke ring has a plurality of individual, axially extending castellations thereon, some having oval receiving holes therein.

Abstract: Apparatus and method for the packaging of an article in a plastic-card package which includes a flat card having a window aperture cut therein fed to the apparatus, and a flat, thermoformable plastic sheet, cut-to-size larger than the aperture and smaller than the face of the card and positioned to cover the aperture. The perimeter of the sheet is heat tacked by an adhesive to the card at a plurality of points around the perimeter of the aperture, and the thermoformable material is heated to form a blister in the sheet and to heat seal the edges of the formed blister to the card. The blister is filled, and the filled blister is covered with a backing cover sheet, and the card sealed to form a package.

Abstract: A method for the control of wall thickness of an extruded thermoplastic material. The method includes extruding a thermoplastic material from an extruder through a die gap formed between first and second die lips. One of the die lips has a plurality of separate sectors adjacent the die gap, with each sector having a circulating oil passageway therein. The circulating oil passageways are connected in a series along the die gap. The method includes circulating through each circulating oil passage, within each sector adjacent the die lip, a heat transfer oil from a common source at a selected heating or cooling temperature. The method includes controlling the rate of flow of said heat transfer oil in each sector by an adjustable flow control valve, in order to control the temperature of each sector, and thereby to adjust the viscosity of the thermoplastic material being extruded, and controlling the wall thickness of the extruded thermoplastic material.

Abstract: A collator and stacking apparatus, system and method for the collation and stacking of asymmetric plastic blister packages having a blister at or toward one end on a flat card, which comprises package-receiving inverter and sliding trays each with a tray surface, upwardly extending sides and a one and other end, for receiving each a package thereon, the received package being in the same orientation on each tray surface. The inverter trays have stops to position the received package on the tray surface as it moves between a package receiving position and an inverted package discharge position, wherein the package is inverted and placed within a collation track perpendicular to the trays, the track having a first and second end for receiving periodically an inverted package from the inverter tray and a slidable package from the sliding tray in a spaced-apart alternating arrangement within the track rails.

Abstract: Apparatus and method for the packaging of an article in a plastic-card package which includes a flat card having a window aperture cut therein fed to the apparatus, and a flat, thermoformable plastic sheet, cut-to-size larger than the aperture and smaller than the face of the card and positioned to cover the aperture. The perimeter of the sheet is heat tacked by an adhesive to the card at a plurality of points around the perimeter of the aperture, and the thermoformable material is heated to form a blister in the sheet and to heat seal the edges of the formed blister to the card. The blister is filled, and the filled blister is covered with a backing cover sheet, and the card sealed to form a package.

Abstract: Apparatus for extruding thermoplastic material includes an extruder having inner and outer die lips adjacent an outlet end of the extruder for transporting an annular stream of thermoplastic material therethrough. The outer die lips are divided into a plurality of circumferential sectors. Each sector includes a passage for circulating heated oil for controlling the viscosity of the thermoplastic material being extruded. The temperature and flow of the heated oil flowing through each sector may be varied according to the required thickness of the product being extruded adjacent that sector. A ring-shaped channel carries the heated oil around the die lips for circulation into the individual sectors.

Abstract: Apparatus and method for the packaging of an article in a plastic-card package which includes a flat card having a window aperture cut therein fed to the apparatus, and a flat, thermoformable plastic sheet, cut-to-size larger than the aperture and smaller than the face of the card and positioned to cover the aperture. The perimeter of the sheet is heat tacked by an adhesive to the card at a plurality of points around the perimeter of the aperture, and the thermoformable material is heated to form a blister in the sheet and to heat seal the edges of the formed blister to the card. The blister is filled, and the filled blister is covered with a backing cover sheet, and the card sealed to form a package.

Abstract: A blister packaging system and method which includes a preheat station, a cold seal press station, and a trimming station to provide a blister-type cold seal bonded blister package. The method comprises feeding the adjacent sheets of thermoplastic material to a preheat station and preheating selected sections, usually edge areas, of the plastic material for very short periods of time to a tacky or melt temperature, thereafter cold pressing the preheated sections under pressure at a temperature of less than 60.degree. F. to cold bond seal the preheated sections, and thereafter optionally to trim the cold bonded thermoplastic sheet material to a finished size and recovering a blister, cold-bonded package.

Abstract: The invention comprises a nested tray-like product separator apparatus and a packaging system employing the nested product separator for the separation of a plurality of generally vertically upright nested plastic tray products into packaging units composed of a defined plurality of the nested tray products. The product separator includes a base plate having a cavity therein and a pair of spaced-apart picker elements, with a tension-biased holdback finger element between the pair of spaced-apart picker elements. The product separator includes a pneumatic cylinder, to move the picker elements sequentially and cyclically between a non-use position and a separating position, wherein the one end of the picker elements extend between selected nested tray products to separate the products.