Patents Assigned to Shonan Gosei-Jushi Seisakusho K.K.
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Publication number: 20080054625Abstract: A segment (1) is an integrally formed plastic unit comprising an inner-surface plate constituting an inner circumferential surface and lateral plates and end plates that are vertically arranged on a rim of the inner-surface plate. The segments are linked in a circumferential direction and in a pipe length direction to construct the rehabilitating pipe. A pipe unit (10) is made from segments linked in the circumferential direction. A band (30) is attached for encircling the outer circumference of the pipe unit and restraining same. A fastening force is produced on the band by a metal fastener, and the pipe unit is restrained in a fastened state by the band. Therefore, the pipe unit does not readily deform due to external forces, and the strength of the rehabilitating pipe itself can be increased.Type: ApplicationFiled: August 17, 2005Publication date: March 6, 2008Applicant: SHONAN GOSEI-JUSHI SEISAKUSHO K.K.Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii, Makoto Ishida, Yoichi Nakamura
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Patent number: 7322382Abstract: A segment for a rehabilitating pipe is coupled to another segment in the circumferential and longitudinal directions of a rehabilitating pipe to rehabilitate an existing pipe. The segment has on one coupling surface a protruding part and a recessed part continuous with the protruding part and on another coupling surface a recessed part and a protruding part whose shapes respectively conform to the protruding part and the recessed part of one coupling surface. The protruding part and the recessed part of one coupling surface of one segment is brought into tight surface contact with the recessed part and protruding part of another coupling surface of another segment and interfitted thereto when one and another segments are mutually coupled in the circumferential and longitudinal directions of the rehabilitating pipe.Type: GrantFiled: February 22, 2005Date of Patent: January 29, 2008Assignee: Shonan Gosei-Jushi Seisakusho K.K.Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii, Makoto Ishida
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Patent number: 7311121Abstract: A lateral pipe lining material comprises a tubular resin absorbing material impregnated with a setting resin, which has a flange at one end thereof and whose outer surface is coated with a highly airtight film. A sealing tube is detachably attached to the outer circumferential surface of the tubular resin absorbing material. The lateral pipe lining material is introduced inside a main pipe and its flange is brought into tight contact with the lateral pipe opening. The lateral pipe lining material including the sealing tube is then everted and inserted by fluid pressure inside a lateral pipe toward the ground level. After the setting resin is cured, the sealing tube is removed from the lateral pipe lining material. This enables the lining of a lateral pipe to always be performed reliably, regardless of the aboveground circumstances.Type: GrantFiled: October 27, 2005Date of Patent: December 25, 2007Assignee: Shonan Gosei-jushi Seisakusho K.K.Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fuji
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Patent number: 7311122Abstract: A pipe lining material for lining the main pipe of a sewer has a soft tubular resin absorption material impregnated with a liquid thermosetting resin, and also has a biodegradable film applied to the external peripheral surface of the pipe lining material. The pipe lining material is everted and inserted in the main pipe, pressed against the internal peripheral surface thereof, and cured to line the main pipe. After the lining is complete, there is no need to peel away and dispose of the biodegradable film because the film that is left behind is naturally decomposed and removed by microorganisms residing within the main pipe. This allows lining work to be simplified and carried out in a shorter period of time, reduces operation costs, and improves the lining finish.Type: GrantFiled: April 6, 2006Date of Patent: December 25, 2007Assignee: Shonan Gosei-Jushi Seisakusho K.K.Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii
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Patent number: 7165578Abstract: A rehabilitating pipe is laid inside an existing pipe to rehabilitate the existing pipe. Support members are intergrally connected to an inner wall surface of the existing pipe so that loop portions of the respective support members extend from the inner wall surface of the existing pipe. The rehabilitating pipe is assembled inside of the existing pipe by mutually coupling segments of the rehabilitating pipe in a longitudinal direction of the existing pipe by inserting coupling members through connecting through-holes of the segments and through the loop portions of the respective support members to thereby support the assembled rehabilitating pipe so that the rehabilitating pipe remains inside of the existing pipe after assembly to rehabilitate the existing pipe.Type: GrantFiled: February 2, 2005Date of Patent: January 23, 2007Assignee: Shonan Gosei-Jushi Seisakusho K.K.Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii, Takeshi Hasegawa
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Patent number: 7156124Abstract: A segment for rehabilitating an existing pipe has an integral structure comprised of an inner plate having an inner circumferential surface that is planar or curved with a prescribed curvature, two side plates provided upright on each side edge of the inner plate, and two end plates provided upright on each end edge of the inner plate. At least one rehabilitating plate comprising a resin sheet covers one of an outer circumferential part of the segment facing the existing pipe and the inner circumferential surface of the inner plate.Type: GrantFiled: May 3, 2005Date of Patent: January 2, 2007Assignee: Shonan Gosei-Jushi Seisakusho K.K.Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii
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Patent number: 7121305Abstract: A method for lining an existing pipe uses a tubular lining material comprising a flexible resin absorber impregnated therein with a liquid setting resin. One end part of the lining material is radially spread to form cut pieces. The cut pieces of the lining material are laid on a flange comprising a flexible resin absorber impregnated with a liquid setting resin. The flange and the cut pieces of the lining material are brought into pressure contact with a surface surrounding a pipe opening of the existing pipe before a step of evertedly inserting the lining material into the existing pipe. The liquid setting resin in the flange and the cut pieces of the lining material is cured to adhesively fix the flange and the cut pieces of the lining material to the surface surrounding the pipe opening of the existing pipe.Type: GrantFiled: June 10, 2005Date of Patent: October 17, 2006Assignee: Shonan-Gosei-Jushi Seisakusho K.K.Inventors: Koji Kaneta, Takao Kamiyama, Kenji Fujii, Takeshi Hasegawa
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Patent number: 7083360Abstract: Segments are successively coupled in the circumferential direction and the vertical direction to provide a rehabilitating pipe that rehabilitates an exiting pipe such as a manhole extending in the vertical direction. The segments are coupled in the vertical direction by stacking segments on previously assembled segments. A gap between the existing pipe and the rehabilitating pipe is filled with a filler after completion of the assembly as a rehabilitating pipe. The filler is hardened to integrate the rehabilitating pipe with the existing pipe as a compound pipe. With such an arrangement, the rehabilitating pipe can be laid by a simple method because the segments can be stacked on previously assembled segments using the segments' own weight.Type: GrantFiled: April 19, 2005Date of Patent: August 1, 2006Assignee: Shonan Gosei-Jushi Seisakusho K.K.Inventors: Takao Kamiyama, Koji Kaneta, Kenji Fujii
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Patent number: 7028716Abstract: A rehabilitating pipe having a flange at one end thereof is laid inside a first existing pipe so that the flange contacts an inner circumferential surface portion of a second existing pipe surrounding a portion where the first and second existing pipes intersect. A flange part of a flanged tubular member is adhesively fixed to the inner circumferential surface of the second existing pipe so that the flange part covers the flange of the rehabilitating pipe and the inner circumferential surface portion of the second existing pipe. A tubular part of the flanged tubular member is adhered to the rehabilitating pipe to thereby seal a gap between an inner circumference of the first existing pipe and an outer circumference of the rehabilitating pipe.Type: GrantFiled: April 19, 2005Date of Patent: April 18, 2006Assignee: Shonan Gosei-Jushi Seisakusho K.K.Inventors: Koji Kaneta, Takao Kamiyama, Kenji Fujii, Takeshi Hasegawa
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Patent number: 7017613Abstract: A segment is coupled to additional segments to constitute a rehabilitating pipe for repairing an existing pipe. The segment comprises an inner plate that defines the inner circumferential surface of the rehabilitating pipe and has an opening therein for performing the work of mutually coupling the segments in the circumferential direction of the rehabilitating pipe, and a cover that is fitted into the opening from the bottom surface side of the inner plate. To fix the cover to the inner plate, the cover is provided with a projection and with an engaging member that is movable between non-engaging and engaging positions. The cover is fitted into the opening with the projection into engagement with the inner plate on one side edge of the opening and the engaging member is then brought into engagement with the inner plate on the other side edge thereof, thereby fixing the cover to the inner plate to plug the opening thereof.Type: GrantFiled: February 9, 2005Date of Patent: March 28, 2006Assignee: Shonan Gosei-Jushi Seisakusho K.K.Inventors: Katsuyori Miura, Makoto Ishida, Koji Kaneta, Kenji Fujii, Takao Kamiyama
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Publication number: 20040108009Abstract: A method of repairing a flow passage is provided that allows prevention of deformation of a tubular assembly after hardening of grout material, to maintain the tubular assembly in a desired cylindrical shape. The method comprises the steps of forming a tubular assembly in a pipe, the tubular assembly having an outer diameter smaller than an inner diameter of the pipe; filling a grout material in a clearance between the tubular assembly and the inner wall of the pipe; disposing a tubular expansible and contractile pressure bag within the clearance between the tubular assembly and the inner wall of the pipe in a longitudinal direction of the pipe; filling the pressure bag with a fluid to expand the pressure bag; and supporting the tubular assembly with the expanded pressure bag.Type: ApplicationFiled: July 24, 2003Publication date: June 10, 2004Applicants: SHONAN GOSEI-JUSHI SEISAKUSHO K.K., YOKOSHIMA & COMPANYInventors: Takao Kamiyama, Yasuhiro Yokoshima
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Patent number: 6631739Abstract: A pipe liner bag everting nozzle is provided for allowing an operator to freely access a manhole during a lining operation. A pipe liner bag everting nozzle comprises a guide tube fixing end for fixing one end of a guide tube, and a pipe liner bag fixing end for fixing a folded end of an uneverted pipe liner bag passed through the guide tube, wherein the guide tube fixing end has a diameter smaller than a diameter of the pipe liner bag fixing end. Since a guide tube having a smaller diameter than that of a pipe line to be repaired (or the pipe liner bag) can be used, a sufficient gap is formed between the guide tube and the manhole, thereby allowing the operator to freely access the manhole during the lining operation for inspection and confirmation of a lining situation.Type: GrantFiled: May 16, 2001Date of Patent: October 14, 2003Assignees: Shonan Gosei-Jushi Seisakusho K.K., Yokoshima & Company, Get Inc., Oar CompanyInventors: Takao Kamiyama, Yasuhiro Yokoshima, Shigeru Endoh, Hiroyuki Aoki
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Patent number: 6401759Abstract: A liner bag for a manhole can have an improved durability after hardening with a fluid pressure barrier film left on the inner wall of a lined manhole, and a method of lining a manhole using the liner bag is capable of realizing a reduction in the number of steps involved in a manhole lining process to reduce a working time and a working cost.Type: GrantFiled: December 14, 1999Date of Patent: June 11, 2002Assignees: Shonan Gosei-Jushi Seisakusho K.K., Yokoshima & Company, Get Inc., Oar CompanyInventors: Takao Kamiyama, Yasuhiro Yokoshima, Shigeru Endoh, Hiroyuki Aoki
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Patent number: 6296729Abstract: A method of manufacturing a pipe liner bag is provided for reliably sealing a seam of a resin absorbent material with simple operations without forming pin holes through the resin absorbent material. The pipe liner bag comprises a tubular resin absorbent material having an outer surface covered with a highly air-tight plastic film and a hardenable resin impregnated in the tubular resin absorbent material. A plastic film is welded on a surface of a strip-like resin absorbent material. The plastic film has a width smaller than the resin absorbent material which has sewing margins in both end portions in a width direction. The resin absorbent material is folded such that the plastic film is exposed. Both edges of the resin absorbent material in the width direction are laid one on top of the other. The overlapping portions of the resin absorbent material is lock sewed to form a tubular resin absorbent material.Type: GrantFiled: September 17, 1999Date of Patent: October 2, 2001Assignees: Shonan Gosei-Jushi Seisakusho K.K., Yokoshima & Company, GET Inc., OAR CompanyInventors: Takao Kamiyama, Yasuhiro Yokoshima, Shigeru Endoh, Hiroyuki Aoki
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Patent number: 6254709Abstract: A method of manufacturing a pipe liner bag which is composed of a tubular resin absorbent material having an outer surface covered with a highly air-tight plastic film and a hardenable resin impregnated in the tubular resin absorbent material. The method involves folding a strip-shaped resin absorbent material and aligning both ends thereof in the width direction, straight sewing overlapped portions to form a tubular resin absorbent material while leaving a sewing margin, turning the tubular resin absorbent material inside out such that a previous inner surface thereof appears outside, and welding or adhering a plastic film entirely or partially on the outer surface of the tubular resin absorbent material to air-tight seal the outer surface. The method can reduce a time required for a joining operation and simplifying a sealing operation after both ends of the strip-shaped resin absorbent material have been joined.Type: GrantFiled: October 21, 1999Date of Patent: July 3, 2001Assignees: Shonan Gosei-Jushi Seisakusho K.K., Yokoshima & Company, GET Inc., OAR CompanyInventors: Takao Kamiyama, Yasuhiro Yokoshima, Shigeru Endoh, Hiroyuki Aoki
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Patent number: 6158473Abstract: A branch pipe liner bag immune to damage caused by a cutter is provided. In the branch pipe liner bag having a flange formed at an end of a hardenable resin impregnated bag which comprises a tubular resin-absorbent material impregnated with an unhardened liquid hardenable resin, a cylindrical anti-piercing protector 3 is embedded adjacent to the flange. According to a pipe lining method implemented using the branch pipe liner bag according to the present invention, the branch pipe liner bag adjacent to the flange is, after a branch pipe is lined, protected by the anti-piercing protector, and therefore, in a piercing work thereafter of a main pipe liner bag, the branch pipe liner bag is immune from damage caused by a cutter, thereby eliminating a problem such as infiltration of the underground water into the main pipe from a damaged portion.Type: GrantFiled: August 3, 1999Date of Patent: December 12, 2000Assignees: Shonan Gosei-Jushi Seisakusho K.K., Yokoshima & Company, GET INC., OAR CompanyInventors: Takao Kamiyama, Yasuhiro Yokoshima, Shigeru Endoh, Hiroyuki Aoki
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Patent number: 6152184Abstract: A branch pipe lining method is provided for maintaining a favorable surface state on the inner surface of a lined branch pipe. The branch pipe lining method utilizes a branch pipe liner bag composed of a tubular resin-absorbent material having a flange formed at one end thereof, wherein the outer surface of the tubular resin-absorbent material is covered with a highly air-tight film, and the tubular resin-absorbent material is impregnated with an unhardened hardenable resin, and a cylindrical fluid pressure sealing member attached to the inner surface of the flange. A cylindrical front end nozzle attached to an opening at one end of a pressure bag is inserting into the fluid pressure sealing member of the branch pipe liner bag, and the front end nozzle and the fluid pressure sealing member are sealed by an elastic member interposed therebetween.Type: GrantFiled: February 10, 1999Date of Patent: November 28, 2000Assignees: Shonan Gosei-Jushi Seisakusho K.K., Yokoshima & Company, Get Inc., OAR CompanyInventors: Takao Kamiyama, Yasuhiro Yokoshima, Shigeru Endoh, Hiroyuki Aoki
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Patent number: 6136135Abstract: The present invention provides a method of readily manufacturing a multi-layer pipe liner bag with a good workability. A guiding tube is inserted into an outer layer composed of a tubular resin absorbent material and a plastic film coated over the outer periphery of the tubular resin absorbent material. An inner layer composed of another tubular resin absorbent material is inserted into the guiding tube, and the guiding tube is extracted with the outer layer and the inner layer being fixed. The tubular resin absorbent materials of the outer layer and the inner layer are with thermosetting resin to complete the pipe liner bag. Since the outer layer and the inner layer are manufactured separately, the manufacturing of the respective layers can be performed with a good workability. Also advantageously, the plastic film covering the outer surface of the outer layer can be prevented from scratches and so on.Type: GrantFiled: November 20, 1997Date of Patent: October 24, 2000Assignees: Shonan Gosei-Jushi Seisakusho K.K., Yokoshima & Company, Get Inc., OAR CompanyInventors: Takao Kamiyama, Yasuhiro Yokoshima, Shigeru Endoh, Hiroyuki Aoki
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Patent number: 6126030Abstract: A flexible manhole liner bag soaked with a curable liquid resin is inserted into a manhole; this liner bag is equipped with step connectors having female screws, which are disposed to penetrate and be supported by a fabric layer of the liner bag; the open ends of the female screws are substantially flush with the inner face of the fabric layer, and male screws are screwed into these female screws and a sealing material is applied between the internal thread of the female screws and the external thread of the male screws.Type: GrantFiled: May 19, 1998Date of Patent: October 3, 2000Assignees: Shonan Gosei-jushi Seisakusho K.K., Yokoshima & CompanyInventors: Takao Kamiyama, Yasuhiro Yokoshima
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Patent number: 6123109Abstract: A branch pipe lining bag wherein an annular protective member is previously fixed on a flange which is provided adjoined to an open end of a tubular bag. This tubular bag is soaked with a hardenable liquid resin and adapted to be everted under fluid pressure into a branch pipe. The protective member can be attached on the marginal periphery of the branch pipe opening to the main pipe simultaneously at the end of the branch pipe lining, irrespective of the inner diameter of the main pipe. Also, a pipe lining method wherein the annular protective member fixed on the flange is prepared previously and then the flange is connected to the part of the main pipe where the branch pipe opens. The main pipe lining bag can be bored without any damage irrespective of both the main pipe diameter and the branch pipe diameter or any connecting situations.Type: GrantFiled: January 28, 1999Date of Patent: September 26, 2000Assignees: Shonan Gosei-Jushi Seisakusho K.K., Yokoshima & Company, GET Inc., OAR CompanyInventors: Takao Kamiyama, Yasuhiro Yokoshima, Shigeru Endoh, Hiroyuki Aoki