Abstract: Methods and systems of accelerating a brushless, DC electric motor based on torque may include determining a slope based on a maximum torque of the BLDC motor at a lower operating load and a maximum torque of the motor at a higher operating load, determining a period of the rotor based on sensor signals, and determining and applying a phase advance to a PWM pulse for a subsequent revolution of the rotor based on the period and the slope. In some embodiments, the amount of the phase advance is further based on maximum load optimum advance and/or maximum load speed. In some embodiments, a phase dwell is determined based on a positive torque zone and applied to the PWM pulse. In some embodiments, when the motor is operating below a given threshold, fixed-width PWM pulses are applied to subsequent revolutions of the rotor instead of phase-advanced PWM pulses.

Abstract: A new dolly can be used for making either a vacuum cleaner supported by casters or one supported by wheels. Casters can be mounted in sockets in bosses near the dolly perimeter. Alternatively, axle mounts can be fitted over the bosses. Upright walls on the mounts engage corresponding walls on the underside of the dolly, forming spaced supports. An accessory component with molded upright walls is mounted onto the dolly, and its walls engage corresponding walls under the dolly. One fastener seats against one fastener surface on the accessory component, and extends into a hole in that fastener surface, an aligned opening in the corresponding axle mount, and into the dolly.

Abstract: A battery powered vacuum cleaner is disclosed. The vacuum cleaner comprises a motor, a battery pack comprising a plurality of battery cells arranged in a generally horseshoe configuration and wrapped about the motor, and a battery door providing access to the battery pack and adapted to permit removal of the battery pack from the vacuum cleaner.

Abstract: A vacuum cleaner comprising a receptacle having a working air inlet and an associated filter, the filter in communication with and downstream from the working air inlet, is disclosed. The vacuum cleaner further includes a housing containing a motor and having a cooling air outlet from the motor and a working air outlet, the working air outlet in communication with the working air inlet of the receptacle through a working air impeller, wherein the cooling air is directed to the receptacle, and the cooling air passes through the filter before exiting the working air outlet of the housing.

Abstract: Mating connectors enable a vacuum cleaner section to be releasably attached to a toolbox section. The connectors include a downward-facing tongue that fits in a corresponding horizontal slot. The tongue has a vertical slot that corresponds with a vertical flange adjacent the slot. An interacting tab and slot prevent the vacuum cleaner section from being removed from the toolbox section when a closeable top on the toolbox section is closed. The two sections attach in a position in which upright side walls on the vacuum cleaner section align with the upright sides on the toolbox section, and an extended horizontal work surface is formed by portions of the hinged top on the toolbox section and the vacuum cleaner section. A handle on the vacuum cleaner section can form part of the horizontal work surface, which has parallel lateral grooves with co-linear segments on opposite sides of a recessed channel.

Abstract: A new dolly can be used for making either a vacuum cleaner supported by casters or one supported by wheels. Casters can be mounted in sockets in bosses near the dolly perimeter. Alternatively, axle mounts can be fitted over the bosses. Upright walls on the mounts engage corresponding walls on the underside of the dolly, forming spaced supports. An accessory component with molded upright walls is mounted onto the dolly, and its walls engage corresponding walls under the dolly. One fastener seats against one fastener surface on the accessory component, and extends into a hole in that fastener surface, an aligned opening in the corresponding axle mount, and into the dolly.

Abstract: Embodiments of a switched reluctance (SR) motor for use in a integrated vacuum system for a vehicle are disclosed. The SR motor may receive input voltage directly from an electrical storage device used to start up an engine of the vehicle. The SR motor may include an encoder that triggers an optical sensor to provide signals to a motor controller. The motor controller may energize stator poles based on the received signals. The encoder may be mechanically phase-advanced with respect to poles of the rotor to ensure proper start-up of the SR motor. Commutations of the motor may occur before a point of maximum inductance where the rotor and stator are aligned. In a preferred embodiment, the input voltage received by the SR motor is in a range of 9-16 Volts DC, a maximum drawn current is 36 amps, and the phase advance is between 9-11 degrees.

Abstract: A new wall-mountable vacuum cleaner and bracket combination provides easy locking. Both the vacuum cleaner and the bracket have mounting rims. When the vacuum cleaner is on the bracket, a support surface on a proximal end of one of the two mounting rims engages a terminal edge of the other of the two mounting rims. The vacuum cleaner can be secured in place by moving a movable arm from an extended position to a retracted position in which the vacuum cleaner is locked in place. To accommodate the required movement of the movable arm, the bracket has a deflectable locking edge that moves between a rest position and a deflected position.

Abstract: A new drum vacuum cleaner has a 0.02 to 0.035 inch thick stainless steel wall that that substantially surrounds a molded inner tank that extends downwardly from a tank collar. The lower end of the wall is positioned between an inward-facing edge of a recess on a wheeled base and an outward-facing edge on the molded inner tank, and is supported on a supporting face on the base that also supports the tank. The upper end of the wall is positioned within a downward-opening slot in the tank collar. When the molded inner tank is connected to the base, the metal wall is trapped in place between the tank collar and the base, providing an exposed stainless steel section that is at least three inches in height and can extend to within less than 1? of the vacuum cleaner head.

Abstract: Disclosed is a system and method for controlling current in a switched reluctance motor by changing a dwell state including starting the motor in a normal mode, measuring current in the motor, comparing the measured current to a first threshold, triggering an interrupt if the measured current exceeds the first threshold, keeping a count of consecutive readings exceeding the first threshold, changing the dwell state from a first state to a second state if the measured current exceeds the first threshold and the count equals a set value, changing the dwell state from a second state to a third state if the measured current exceeds a second threshold, and triggering a fault condition if the measured current in the third state exceeds a third threshold.

Abstract: In a method of controlling speed of a brushless, direct current (BLDC) motor based on dwell, an indication of a desired speed of the BLDC motor is received. A dwell is determined based on a magnitude of a voltage corresponding to the indication of the desired speed. A pulse-width modulation (PWM) pulse having a pulse length corresponding to the determined dwell is applied to a stator of the BLDC motor to adjust a rotational speed of a rotor of the BLDC motor to the desired speed.