Abstract: The present invention provides a method for sorting meat chunks of variable fat and lean meat content, in which some of the meat chunks are interconnected by stringy tissue, the method including providing a roller located above a separation panel separating a lean meat outfeed location and a fat meat outfeed location, the roller being rotatable about a central axis in either a clockwise or counter-clockwise direction to actively displace interconnected meat chunks striking the roller into either the lean meat outfeed location or the fat meat outfeed location and prevent build-up of interconnected meat chunks on the separation panel.

Abstract: Methods of operating an automated optical inspection system to separate selected items, e.g., grape stems (124, 126, 128), grape leaves (122), or rocks from a mixture (16) of those items and raisins (120) include illuminating the mixture with illumination (37', 37") characterized by a spectral power distribution (86, 98) in the near infrared (88, 90, 100, 102), detecting reflections of wavelengths of the illumination in the near infrared, identifying the selected items based on the detected reflections, and sorting the selected items from the mixture.

Abstract: A plastic container sorter (10) moves labeled plastic containers (14, 20, 48, 54, 58) of various colors and transparencies through an inspection zone (18). A pair of line-scanning color cameras (22, 24) capture respective transmittance and reflectance images of the containers and generate raw transmittance and reflectance image data. The raw container data are digitized, normalized, and binarized to provide accurate transmittance and reflectance container RGB image data and binarized image data for differentiating container image data from background data. Container sorting entails eroding (120) the binarized transmittance image and merging (122) the eroded image with the transmittance image data to yield a transmittance image. The eroded transmittance image is analyzed (124, 126) to determine whether the container is opaque. If the container is opaque, color analysis proceeds by analyzing the reflectance image data.

Abstract: An illumination system (12) for an optical inspection and sorting apparatus (10) includes a rare gas discharge lamp (36) for emitting select wavelengths of radiation. Rare gas discharge lamp (36) includes a light transmissive outer envelope (58) and contains one or more rare gases, and in particular neon, argon, or xenon. A hemi-elliptical reflector (48) having reflecting surface (38) directs the select wavelengths of radiation toward target specimens (16) in optical scanning area (24) in illumination area (20).

Abstract: A conveyor system for transporting and aligning articles to be sorted in an automated bulk processing system is disclosed. The conveyor comprises one or more product-carrying lanes, each lane comprising two side belts separated by a central product-carrying belt. Each of the side belts is raised with respect to the product-carrying belt, thereby guiding articles on to the product-carrying belt. In a preferred embodiment, the product-carrying belt has two product-carrying surfaces and is provided with a 180.degree. lengthwise twist whereby the product-carrying surfaces are alternately presented on the upper surface of the conveyor system for each complete belt travel cycle. The 180.degree. lengthwise twist is maintained in position by a belt guide or comb located on the underside of the conveyor system.

Abstract: In a preferred embodiment, a sorting apparatus according to the present invention includes a conveyor belt for carrying a stream randomly-arranged articles, at least some of which are post-consumer plastic articles made of PVC and others of which are made of PET. The conveyor belt carries the articles to an irradiation area where they are irradiated with ultraviolet light that induces the post-consumer articles of PVC to emit phosphorescent light that persists after the irradiation ends. The conveyor belt then carries the articles to an inspection zone that is isolated from the ultraviolet light. A video camera is positioned to receive phosphorescent light emitted from post-consumer articles made of PVC. Other articles commonly in the stream of post-consumer plastic articles (e.g., PET) do not emit phosphorescent light and are, therefore, distinguishable from the PVC articles.

Abstract: An apparatus and a method sort items, such as pickles, having defective shapes, such as holes. A video camera scans moving items and acquires lines of image data including item-colored data and background-colored data. The lines of image data are sent to an image processor and compiled into a 64 line "frame" of image data that are further processed to identify the coordinates of individual items and to compute the size of each item. Because holes in an item are the same color as the background color, the invention provides means of differentiating holes from the background. A "hole-bounding box" is scaled to fit within the item position coordinates. The number of background-colored pixels inside the hole-bounding box is computed and compared to a user-defined threshold number. An item is classified as defective if the threshold number is exceeded.

Abstract: A dopant (76), such as antimony, is cast around a seed crystal (10) to form a seed-dopant assembly (14) that facilitates doping of a molten semiconductor (36), such as silicon, in a crystal-growing furnace (34). To grow a doped ingot, the seed-dopant assembly is held in a relatively cool part of the furnace while the semiconductor is melted. When the semiconductor melt is ready for doping, the seed-dopant assembly is lowered to a position just above the melt. Heat transferred to the seed dopant assembly from the melt causes the dopant to drop off the seed into the molten semiconductor without splashing and without immersing the seed.

Abstract: An optical inspection system (10) has an inspection region (20) through which articles (12) pass and are illuminated by illumination (22) provided by an illumination source (30). The source is shielded from the inspection region by a protective shield or tube (32) transmissive of the illumination. A cleaning element (42), such as a plastic string, contacts a major surface (45) of the tube and dislodges contaminants (63) from the major surface as the tube rotates. The cleaning element has an active portion (60) held in contact with the major surface by tension in the cleaning element applied at tension locations (56, 58). The cleaning element describes part of a spiral or helix; it preferably occupies less than about 360 degrees, more preferably between about 30 and about 270 degrees, and still more preferably about 120 to about 240 degrees, of arc measured about the axis of the tube.

Abstract: A system and method for sorting items (16) computes the geometric center ("centroid") (156) of any item containing a defect (26) or multiple defects, and directs an ejection air blast at the centroid of the defective item rather than at the location of the defect. Video data from a scanning camera (24) are transmitted to an "item processor" (32A') and a "defect processor" (32). The item processor builds in memory (108) an image of every acceptable or defective item while the defect processor builds a "defect list" (170) of defect coordinate locations detected only on defective items. The defect processor transmits the defect list to the item processor where the defect list is compared with the stored image of the item. For each item containing at least one defect, the item processor computes a defective item centroid that is added to a defective items list (174) for use by a defect removal process that actuates air blasts directed toward the centers of defective items.

Abstract: A passively vented rejected article chute (40) includes at least two vents (44, 45) extending downwardly into the chute to vent air in directions (50) safely away from sorting and conveying functions, thereby improving sorting effectiveness. Rejected articles (14) that include defects (24) are deflected by an air ejector module (30) into the vented chute and are directed downwardly past the vents to preventing the vents from being blocked. The vents, formed by panels (46, 48), are flared open at their outer ends (54, 56) to decrease the velocity of exhaust air as it passes upwardly through them. Reducing the exhaust air velocity allows small and/or light weight articles entrained in the exhaust air to fall back into the reject chute, thereby preventing spillage of the entrained articles.

Abstract: An optical inspection system (10) has a conveyor belt (18) that turns at a non-rotating turning bar (22). An inner surface (20) of the conveyor belt contacts a turning surface (22T) of the turning bar. A reservoir (60) for holding a lubricant (62), such as water, is formed by a free surface (22F) of the turning bar, two reservoir side walls (54, 56), a free surface (52F) of a feed bar (52), and a lower surface (58). The feed bar has orifices (69) for discharge of the lubricant into the reservoir and is connected to a source of lubricant subject to volume regulation. When the conveyor belt is in operation, the volume of lubricant supplied to the reservoir keeps the line of contact (22L) between the inner surface and the turning surface covered with lubricant. Rods (64, 66) regulate the flow of lubricant so as to maintain adequate coverage with lubricant of the region (46) where the conveyor belt turns over the turning bar and of the line of contact between the inner surface and the turning surface.

Abstract: A sorting apparatus according to the present invention includes a conveyor belt having a solid translucent sheet segment for carrying a stream randomly-arranged articles, ones of which are translucent and others of which are opaque. Preferably, the translucent articles are pieces of post-consumer plastic products (e.g., beverage containers) and the opaque articles are foreign matter, such as aluminum or polypropylene container tops or caps of the beverage containers. The conveyor belt carries multiple articles simultaneously through an inspection zone. A background light source is positioned in the inspection zone opposite the translucent sheet segment from the articles to direct light through the translucent sheet segment toward the articles. A video camera is positioned to receive light from the background light source transmitted through the translucent sheet segment and translucent ones of the articles.

Abstract: An apparatus and a method sort items, such as pickles, having defective shapes, such as holes. A video camera scans moving items and acquires lines of image data including item-colored data and background-colored data. The lines of image data are sent to an image processor and compiled into a 64 line "frame" of image data that are further processed to identify the coordinates of individual items and to compute the size of each item. Because holes in an item are the same color as the background color, the invention provides a device differentiating holes from the background. A "hole-bounding box" is scaled to fit within the item position coordinates. The number of background-colored pixels inside the hole-bounding box is computed and compared to a user-defined threshold number. An item is classified as defective if the threshold number is exceeded.

Abstract: A color line scan video camera (50) for inspecting articles (18) includes a prismatic beam splitter arrangement (52) that receives a wide spectrum of visible light from a variable magnification objective lens arrangement (54) to provide improved multi-color inspection capability. The prismatic beam splitter separates the light received from the scanned articles into three preselected spectral bands of light, each of which is imaged upon a different charge-coupled device line scan sensor that generates a corresponding color component video signal. The light transmission characteristics of the lens are "color-corrected" to transmit uniformly the light received from the scanned articles.

Abstract: A system and method for sorting items (16) computes the geometric center ("centroid") (156) of any item containing a defect (26) or multiple defects, and directs an ejection air blast at the centroid of the defective item rather than at the location of the defect. Video data from a scanning camera (24) are transmitted to an "item processor" (32A') and a "defect processor" (32). The item processor builds in memory (108) an image of every acceptable or defective item while the defect processor builds a "defect list" (170) of defect coordinate locations detected only on defective items. The defect processor transmits the defect list to the item processor where the defect list is compared with the stored image of the item. For each item containing at least one defect, the item processor computes a defective item centroid that is added to a defective items list (174) for use by a defect removal process that actuates air blasts directed toward the centers of defective items.

Abstract: A stabilizing system stabilizes articles carried on conveyors for automated bulk processing equipment. In a preferred embodiment, a flow of gas (e.g., air) is projected along a conveyor belt in a direction generally parallel to that in which articles are carried by the belt. The air flow has a velocity (i.e., speed and direction) substantially the same as that of the belt to reduce aerodynamic resistance that would otherwise bear against the articles. As a result, the articles may be transported on the conveyor belt at high speeds with substantially increased stability or throughput.

Abstract: A shadowless illumination system (10) according to the present invention includes a spherical chamber (14) having a chamber entrance opening (18) and a chamber exit opening (20). The inside surface (32) of the spherical chamber is coated with highly reflective flat white paint. A clear rigid plastic cylindrical tube (22) is positioned in the spherical chamber between the chamber entrance and exit openings. A circular fluorescent ring lamp (36) is positioned inside the spherical chamber to form an annulus around the tube. The lamp and the white inside surface of the spherical chamber provide shadowless illumination for articles (30) that are dropped or otherwise projected through the tube. The articles are inspected as they pass through the tube by at least two video inspection cameras (52 and 62) that view opposite sides of the articles through respective viewing openings (44 and 48). Whenever no articles are present in the image plane of a camera, the lamp provides a saturated background for the camera.

Abstract: Color sorting system and method which are particularly suitable for sorting fruits and vegetables. The objects to be sorted are scanned with a color video camera, and the signals from the camera are digitized and utilized to address a look up table. The look up table is preloaded to provide reject data at those addresses for colors to be rejected. Several techniques for loading the look up table are disclosed. Then, on an online basis, the successive images address the look up table and the reject data is analyzed to drive appropriate reject apparatus. In one embodiment, the data from the look up table is applied to a spatial filter, and objects are rejected only if they have a certain number or sequence of unacceptable colors.

Abstract: A product stabilizer for fruits and vegetables on a moving belt includes a very flexible rubber bladder, forming an airtight chamber between two hubs which are mounted for rotation astride the conveyor belt. The bladder is inflated to relatively low pressure less than 1 psi. When the product passes under the pliable surface of the inflated bladder, the bladder conforms to the product and serves to stabilize the product.