Patents Assigned to SMED-TA/TD, LLC
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Publication number: 20240100751Abstract: A method of forming an implant includes: placing a porous scaffold having a plurality of pores formed therein in a mold part cavity of a mold cavity of a mold, the porous scaffold including two portions of biocompatible material and a barrier layer disposed between the two portions, the barrier layer including a solid sheet having a plurality of vent openings that are sized to allow gas to vent therethrough; and injecting molding material into the mold cavity to fill the mold cavity and form the implant, wherein at least some of the gas in the mold cavity vents through the vent openings during the injecting.Type: ApplicationFiled: December 6, 2023Publication date: March 28, 2024Applicant: SMed-TA/TD, LLCInventors: Gregory C. Stalcup, Kreigh R. Williams
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Publication number: 20240091021Abstract: An orthopaedic implant includes: a porous ingrowth material body including a porous ingrowth material including a polymer and configured to be implanted within the spine of a human or a non-human animal, the material body comprising a top surface and a bottom surface and a through-hole extending through the material body from the top surface to the bottom surface, the material body having at least one pin opening that extends from the top surface toward the bottom surface; and at least one pin placed in the at least one pin opening.Type: ApplicationFiled: November 30, 2023Publication date: March 21, 2024Applicant: SMed-TA/TD, LLCInventors: Gregory C. Stalcup, Paul S. Nebosky, Kreigh R. Williams
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Patent number: 11918478Abstract: A method of manufacturing multiple orthopaedic implants includes: producing a strip of material including a composite of a first porous ingrowth material and a second porous ingrowth material; forming a plurality of through-openings in the strip; and cutting a plurality of implant blanks from the strip, each of the implant blanks including at least one of the formed through-openings.Type: GrantFiled: August 2, 2021Date of Patent: March 5, 2024Assignee: SMed-TA/TD, LLCInventors: Gregory C. Stalcup, Paul S. Nebosky, Kreigh R. Williams
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Publication number: 20240033094Abstract: An orthopaedic implant includes: an implant body including a biocompatible material and configured to be implanted at an anatomical location, the implant body defining an attachment region on an outer surface of the implant body; an adjustable holder attached to the implant body and having a compression surface facing the attachment region, the adjustable holder being configured to be implanted at the anatomical location with the implant body and adjustably compress a soft tissue and/or a graft material between the compression surface and the attachment region; and a ratcheting mechanism attached to the implant body and configured to apply tension to the soft tissue and/or the graft material connected to the ratcheting mechanism. SIT0018.Type: ApplicationFiled: October 5, 2023Publication date: February 1, 2024Applicant: SMed-TA/TD, LLCInventors: Joseph W. Jurick, Paul S. Nebosky, Gregory C. Stalcup, Sarah L. Zimmerman
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Patent number: 11872733Abstract: A method of forming an implant includes: placing a scaffold having a plurality of pores formed therein in a mold part cavity of a mold cavity of a mold, the placed scaffold including at least one vent opening that accepts at least one mold insert post of the mold, the at least one vent opening and the at least one mold insert post forming a clearance therebetween; and injecting molding material into the mold cavity to fill the mold cavity and form the implant such that gas flows through the clearance without molding material flowing through the clearance during the injecting.Type: GrantFiled: May 4, 2021Date of Patent: January 16, 2024Assignee: SMed-TA/TD, LLCInventors: Gregory C. Stalcup, Kreigh R. Williams
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Patent number: 11589908Abstract: A device for treating orthopaedic trauma includes a device body having an exterior surface and a cannulation formed therein that extends from one longitudinal end of the device body to an opposite longitudinal end of the device body and at least one porous ingrowth material region associated with the exterior surface of the device body and fluidly coupled to the cannulation. The at least one porous ingrowth material region is configured to deliver a therapeutic agent from the cannulation to a region outside the device body.Type: GrantFiled: June 18, 2020Date of Patent: February 28, 2023Assignee: SMed-TA/TD, LLCInventor: Gregory C. Stalcup
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Patent number: 11564799Abstract: An orthopaedic implant includes: a base including a molding material; a first porous ingrowth material region coupled to the base; a second porous ingrowth material region coupled to the base; and at least one barrier insert coupled to the base, the barrier insert including a barrier material that is configured to prevent introduction of the molding material of the base into some pores of the first porous ingrowth material region and some pores of the second porous ingrowth material region during molding of the base.Type: GrantFiled: December 6, 2019Date of Patent: January 31, 2023Assignee: SMed-TA/TD, LLCInventors: Gregory C. Stalcup, Steven Dietzel
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Publication number: 20220387185Abstract: A bone fusion device includes: a shaft including a porous section and a threaded proximal section configured for facilitating a compression.Type: ApplicationFiled: May 25, 2022Publication date: December 8, 2022Applicant: SMed-TA/TD, LLCInventors: Gregory C. Stalcup, William T. Newman, Kreigh R. Williams
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Patent number: 11426291Abstract: A tool for use with an orthopaedic implant includes: a tubular assembly including a tubular passage having a first end and a second end, the first end including a means for attachment to an implant body; a plug; and a plunger coupled to the plug. The tubular passage is configured to receive, via the second end, a material agent and the plunger coupled to the plug. The plunger is configured to slide through the tubular passage for expelling the material agent from the tubular passage into a load bearing member via the at least one first opening. The plunger is configured to rotate within the tubular passage for coupling the plug with the first opening to seal the first opening against expulsion of the material agent from the load bearing member via the first opening.Type: GrantFiled: October 21, 2020Date of Patent: August 30, 2022Assignee: SMed-TA/TD, LLCInventors: Paul S. Nebosky, Gregory C. Stalcup, Troy D. Knapp
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Publication number: 20210353425Abstract: A method of manufacturing multiple orthopaedic implants includes: producing a strip of material including a composite of a first porous ingrowth material and a second porous ingrowth material; forming a plurality of through-openings in the strip; and cutting a plurality of implant blanks from the strip, each of the implant blanks including at least one of the formed through-openings.Type: ApplicationFiled: August 2, 2021Publication date: November 18, 2021Applicant: SMed-TA/TD, LLCInventors: Gregory C. Stalcup, Paul S. Nebosky, Kreigh R. Williams
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Publication number: 20210346161Abstract: A medical implant includes: an implant body including a porous, biocompatible material and being configured to allow infiltration of cells and tissues following implantation, the implant body having at least one outer surface; and a reinforcing material including at least one region of solid material having greater strength properties than the material of the implant body. The reinforcing material is affixed to the at least one outer surface to reinforce the implant body.Type: ApplicationFiled: May 4, 2021Publication date: November 11, 2021Applicant: SMed-TA/TD, LLCInventor: Kreigh R. Williams
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Patent number: 11051865Abstract: An orthopaedic implant includes a support body with a first side having a first inner surface and a second side connected to the first side and having a second inner surface and an outer surface. The first inner surface and the second inner surface each have channels formed within that combine to form a reservoir within the support body. A bone ingrowth layer is attached to the outer surface of the second side.Type: GrantFiled: January 25, 2019Date of Patent: July 6, 2021Assignee: SMed-TA/TD, LLCInventors: Gregory C. Stalcup, Troy D. Knapp, Travis J. Geels
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Publication number: 20210186665Abstract: A dental implant includes: a base having exterior surfaces and a plug opening formed therein; a plug assembly inserted into the plug opening; and at least one region of porous ingrowth material associated with at least one of the exterior surfaces of the base.Type: ApplicationFiled: December 18, 2020Publication date: June 24, 2021Applicant: SMed-TA/TD, LLCInventors: Gregory C. Stalcup, Steve Dietzel
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Publication number: 20210030559Abstract: A tool for use with an orthopaedic implant includes: a tubular assembly including a tubular passage having a first end and a second end, the first end including a means for attachment to an implant body; a plug; and a plunger coupled to the plug. The tubular passage is configured to receive, via the second end, a material agent and the plunger coupled to the plug. The plunger is configured to slide through the tubular passage for expelling the material agent from the tubular passage into a load bearing member via the at least one first opening. The plunger is configured to rotate within the tubular passage for coupling the plug with the first opening to seal the first opening against expulsion of the material agent from the load bearing member via the first opening.Type: ApplicationFiled: October 21, 2020Publication date: February 4, 2021Applicant: SMed-TA/TD, LLCInventors: Paul S. Nebosky, Gregory C. Stalcup, Troy D. Knapp
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Publication number: 20200397494Abstract: A device for treating orthopaedic trauma includes a device body having an exterior surface and a cannulation formed therein that extends from one longitudinal end of the device body to an opposite longitudinal end of the device body and at least one porous ingrowth material region associated with the exterior surface of the device body and fluidly coupled to the cannulation. The at least one porous ingrowth material region is configured to deliver a therapeutic agent from the cannulation to a region outside the device body.Type: ApplicationFiled: June 18, 2020Publication date: December 24, 2020Applicant: SMed-TA/TD, LLCInventor: Gregory C. Stalcup
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Patent number: 10842645Abstract: An orthopaedic implant includes an implant body having a first surface, a second surface opposite the first surface, and a cavity formed therein that extends through the first surface and the second surface. The implant body has a third surface with at least one first opening formed therethrough to the cavity. The at least one first opening includes an outer portion having an outer diameter and an inner portion having an inner diameter. The implant includes a load bearing member including a porous material held within the cavity. The outer portion of the at least one first opening is configured to couple to a tool for receiving, from the tool, a material agent, and the inner portion of the at least one first opening is configured to couple to a plug for preventing the material agent from exiting the porous material via the at least one first opening.Type: GrantFiled: January 24, 2018Date of Patent: November 24, 2020Assignee: SMed-TA/TD, LLCInventors: Paul S. Nebosky, Gregory C. Stalcup, Troy D. Knapp
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Publication number: 20200330231Abstract: A method of forming an orthopaedic implant includes: heat bonding a porous material to a surface of an insert to form a bonded insert; placing a bare portion of the bonded insert in an opening formed in a material of an implant body; and heat bonding the bare portion to the material to bond the bonded insert to the implant body.Type: ApplicationFiled: April 16, 2020Publication date: October 22, 2020Applicant: SMed-TA/TD, LLCInventors: Gregory C. Stalcup, Joseph W. Jurick
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Publication number: 20200330232Abstract: A method of forming an orthopaedic implant includes: placing a bonding portion of a mating part in an opening formed in an implant body, the opening defining a variable opening width; and heat bonding the bonding portion to the material to bond the mating part to the implant body.Type: ApplicationFiled: April 24, 2020Publication date: October 22, 2020Applicant: SMed-TA/TD, LLCInventors: Gregory C. Stalcup, Joseph W. Jurick
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Publication number: 20200289272Abstract: An orthopaedic implant includes: an implant body including a biocompatible material and configured to be implanted at an anatomical location, the implant body defining an attachment region on an outer surface of the implant body; and an adjustable holder attached to the implant body and having a compression surface facing the attachment region. The adjustable holder is configured to be implanted at the anatomical location with the implant body and adjustably compress at least one of a soft tissue or a graft material between the compression surface and the attachment region.Type: ApplicationFiled: June 2, 2020Publication date: September 17, 2020Applicant: SMed-TA/TD, LLCInventors: Joseph W. Jurick, Paul S. Nebosky, Gregory C. Stalcup, Sarah L. Zimmerman
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Patent number: 10772731Abstract: An orthopaedic implant includes a main body having a surface with at least one bonding feature, at least one porous material having a plurality of pores, and a bonding material placed in the plurality of pores of the at least one porous material and the at least one bonding feature to form a bond between the at least one porous material and the main body.Type: GrantFiled: April 10, 2018Date of Patent: September 15, 2020Assignee: SMed-TA/TD, LLCInventors: Gregory C. Stalcup, Paul S. Nebosky