Abstract: Various examples are provided related to transporting and sewing material in, e.g., automation of sewing robots. Multiple pieces of layered materials can be transported on a flat planar surface while maintaining the material layer's position and orientation relative to one another during a sewing procedure of these materials along any arbitrary seam shape. In one example, among others, a system includes a sewing machine including a sewing needle, a material holding assembly and a translation system. The material holding assembly can include mechanical fingers that can contact material on a sewing plane adjacent to the sewing needle and a structural grounding system supporting the mechanical fingers. The translation system can reposition the material on the sewing plane via the mechanical fingers. Clearance around the sewing needle can be provided by repositioning individual mechanical fingers around the sewing needle.

Abstract: Due to rapid advancement in computing technology of both hardware and software, the labor intensive sewing process has been transformed into a technology-intensive automated process. During an automated process, product materials may become wrinkled or folded, which can slow down the automated process or result in human intervention. Various examples are provided related to the automation of sewing robots, and removal of wrinkles from products. Images of material on a work table can be captured and analyzed to determine if there are wrinkles or folds in the product. The robot can remove the wrinkle or fold by manipulating the material through the use of end effectors such as, e.g., budgers.

Abstract: Due to rapid advancement in computing technology of both hardware and software, the labor intensive sewing process has been transformed into a technology-intensive automated process. During an automated process, processing of a work piece can be visually monitored using a sensor system. Data gathered from the sensor system can be used to infer the condition and/or position of the work piece in the work area using, e.g., models of a sensor profile. Evaluation can be carried out before processing begins, during processing and/or after processing of the work piece. Examples of systems and methods are described that provide for initially and successively matching the model of the expected shape for a product work piece to a set of sensor readings of the work piece in order to determine the position of the work piece and support a variety of useful features.

Abstract: A sewn product making apparatus such as a sewing robot can be used to produce a variety of products over a broad range of sizes, shapes or materials. Various examples are provided related to the automation of sewing robots, and the making of sewn products. In one example, among others, a system can generate a product making path using a product construction file, and instruct a sewing device and fabric mover(s) to automatically sew the product based upon the product making path. The product making path can be modified when a deviation is detected, and the sewing adjusted based upon the modified product making path. The product construction file can be generated using information from a computer aided design associated with the product.

Abstract: A feed mechanism that advances fabric comprises at least one dog that mechanically advances the fabric toward a sewing head and at least one actuator that is coupled to and actuates the at least one dog in a servo controlled motion so that the sewing head sews the fabric at a desirable position.