Abstract: A valve assembly adapted for use in oil and gas operations. In one aspect, the valve assembly includes a valve body defining an internal region, an inlet passageway, and an outlet passageway, the inlet and outlet passageways extending into the internal region; a valve seat connected to the valve body and defining a fluid passageway; a clapper extending within the internal region and defining an annular groove; and a seal extending within the annular groove of the clapper and adapted to sealingly engage the valve seat. In an example embodiment, the clapper is actuable between an open configuration, in which fluid flow is permitted through the fluid passageway; and a closed configuration, in which the seal sealingly engages the valve seat to at least partially restrict fluid flow through the fluid passageway.

Abstract: A fluid cylinder for a reciprocating pump includes a body having inlet, outlet, and plunger bores. The inlet and outlet bores extend coaxially along a fluid passage axis. The plunger bore extends along a plunger bore axis that extends at an angle relative to the fluid passage axis. The body includes a crossbore at the intersection of the fluid passage axis and the plunger bore axis. The crossbore intersects the inlet, outlet, and plunger bores at respective inlet, outlet, and plunger bore ends. The inlet bore end and outlet bore ends are connected to the plunger bore end at respective first and second corners of the crossbore. The first corner includes a first linear bridge segment connected to the inlet and plunger bore ends by corresponding curved segments. The second corner includes a second linear bridge segment connected to the outlet and plunger bore ends by corresponding curved segments.

Abstract: A fluid end of a reciprocating pump assembly includes a cylinder, a cover, and a valve stop. The cylinder has a fluid inlet, a fluid outlet, and an access side wall comprising an access wall inner surface that defines an access opening. The access opening provides access to an inner area of the cylinder and has an access opening axis. The cover is positioned in the access opening and forms a seal with the access wall inner surface along the access opening. The cover includes a cover axis coaxial with the access opening axis. The valve stop is positioned partially in the fluid inlet and includes a spring retainer and a column portion. The column portion includes a flange positioned between the cover and the access wall inner surface. The flange is in the shape of an arc.

Abstract: An apparatus according to which a power end of a reciprocating pump assembly includes a block having bores formed therethrough, and crossheads disposed in the bores and adapted to reciprocate therein. A lubrication pump is in fluid communication with the bores. The pump is operable to pump lubrication fluid into each of the bores so that the crossheads are lubricated as they reciprocate within their respective bores. In another aspect, a power end includes a crosshead block and a power frame connected thereto, the frame including rib plates and supporting the crosshead block. In yet another aspect, a method includes casting a crosshead block; fabricating rib plates; connecting the rib plates to form a frame; and connecting the cast crosshead block to the frame. In some embodiments, the power ends may be used in oilfield operations such as, for example, the cementing, acidizing, or fracturing of a subterranean wellbore.

Abstract: According to one aspect, data identifying a component is received, wherein the component is part of a system associated with a wellhead. A location at which the component is positioned relative to one or more other components is identified. The useful remaining operational life of the component is predicted based on at least an operational parameter specific to the location, and the operational history of the component or one or more components equivalent thereto. According to another aspect, a model representing at least a portion of a proposed system associated with a wellhead is generated, the model comprising a plurality of objects, each of which has a proposed location and represents an existing component. The useful remaining operational life for each object is predicted based on an operational parameter at the corresponding proposed location, and data associated with the respective operational history of the existing component.

Abstract: An apparatus according to which a power end of a reciprocating pump assembly includes a block having bores formed therethrough, and crossheads disposed in the bores and adapted to reciprocate therein. A lubrication pump is in fluid communication with the bores. The pump is operable to pump lubrication fluid into each of the bores so that the crossheads are lubricated as they reciprocate within their respective bores. In another aspect, a power end includes a crosshead block and a power frame connected thereto, the frame including rib plates and supporting the crosshead block. In yet another aspect, a method includes casting a crosshead block; fabricating rib plates; connecting the rib plates to form a frame; and connecting the cast crosshead block to the frame. In some embodiments, the power ends may be used in oilfield operations such as, for example, the cementing, acidizing, or fracturing of a subterranean wellbore.

Abstract: A skid for supporting a reciprocating pump assembly, the reciprocating pump assembly including a power end frame assembly having a pair of end plate segments and a plurality of middle plate segments disposed between the end plate segments. The end plate segments each have at least a pair of feet and the middle plate segments each having at least one foot. The skid includes a base and a plurality of pads extending from the base. At least a portion of the plurality of pads correspond to the end plate segment feet and at least another portion of the plurality of pads correspond to the at least one foot of each middle plate segment.

Abstract: A fluid delivery device for a hydraulic fracturing system includes a fluid conduit having a fracking fluid outlet configured to be fluidly connected to a well head for delivering a fracking fluid to the well head. The fluid conduit includes a base fluid inlet configured to be fluidly connected to the outlet of a frac pump such that the fluid conduit is configured to receive a flow of base fluid from the frac pump. An injection system is fluidly connected to the fluid conduit downstream from the base fluid inlet and upstream from the fracking fluid outlet. The injection system is configured to be fluidly connected to a material source. The injection system is configured to inject at least one material of the fracking fluid from the material source into the fluid conduit downstream from the frac pump to generate the fracking fluid within the fluid conduit.

Abstract: A suction cover assembly for a reciprocating pump includes a suction cover nut having a nut face and a thread configured to threadably connect the suction cover nut to a fluid cylinder of the reciprocating pump. The suction cover assembly includes a suction cover having a cover face. The suction cover is configured to be held by the fluid cylinder such that the cover face opposes the nut face of the suction cover nut. The suction cover includes first and second seals having a leakage trap defined therebetween. The leakage trap is configured to trap leakage pressure during operation of the reciprocating pump. The suction cover includes at least one leakage channel that is configured to channel the leakage pressure from the leakage trap to an interface between the cover face and the nut face.

Abstract: A valve seat includes a generally cylindrical body that defines a bore extending axially therethrough and has an outer surface. An enlarged diameter portion extends axially from the generally cylindrical body and defines a shoulder surface and an annular surface disposed opposite the shoulder surface; the annular surface is configured to form a seal with a displaceable portion of a valve. An annular channel is formed in the outer surface of the generally cylindrical body. An annular notch is formed in the outer surface of the generally cylindrical body axially between the enlarged diameter portion and the annular channel. The annular notch is configured to increase the radial compressibility of the generally cylindrical body to facilitate hydraulic ejection of the valve seat from the cylinder block. The annular channel is configured to receive a hydraulic fluid to compress radially the generally cylindrical body.

Abstract: In one aspect, there is provided a damper control system for a reciprocating pump assembly according to which control signals are sent to electromagnets. In another aspect, there is provided a method of dampening vibrations in a pump drivetrain according to which a beginning of torque variation is detected and at least a portion of the torque variation is negated. In another aspect, signals or data associated with pump characteristics are received from sensors, torque characteristics and damper response voltages per degree of crank angle are calculated, and control signals are sent to electromagnets. In another aspect, a damper system includes a fluid chamber configured to receive a magnetorheological fluid; a flywheel disposed at least partially within the fluid chamber and adapted to be operably coupled to a fluid pump crankshaft; and a magnetic device proximate the flywheel. The magnetic device applies a variable drag force to the flywheel.

Abstract: An apparatus according to which a subterranean formation in which a wellbore extends is hydraulically fractured, the apparatus comprising first and second manifolds, the first manifold including first and second flow lines adapted to be in fluid communication with first and second pumps, respectively, the first pump being adapted to pressurize fluid received from the first flow line, and the second pump being adapted to pressurize fluid received from the second flow line, and the second manifold including a third flow line adapted to convey pressurized fluid from the first and second pumps to the wellbore to hydraulically fracture the subterranean formation in which the wellbore extends. The apparatus is adapted to be connected to another apparatus used to hydraulically fracture the subterranean formation in which the wellbore extends by moving one, or both, of the first and second flow lines relative to the third flow line.