Abstract: A method for delivering active ingredients to a wet substrate from a flexible, three-dimensional, water-absorbent substrate material comprised of a web of substantially water-insoluble fibers into which is infused a solid anhydrous composition having a melting point of from about 45° C. to about 55° C. said anhydrous composition comprising (i) at least one surfactant selected from the group consisting of cationic quaternary surfactants, anionic surfactants or nonionic surfactants or one multi-lamellar liquid crystal emulsifier system, (ii) at least one fatty alcohol, (iii) at least one emollient selected from the group consisting of cosmetically-acceptable oils, esters and liquid triglycerides, (iv) at least one active ingredient and (v) optionally, a solid cleansing agent having a melting point from about 50° C. to about 70° C. Preferred active ingredients are skincare and haircare actives, including emollients, humectants, conditioning agents, sunscreens and sunblocks, and artificial tanning agents.

Abstract: A method of manufacturing a personal cleansing device that has a pourable sodium soap impregnated substantially throughout the interior thereof and produces lather in hard water as well as soft water. The method comprises the steps of: providing a pourable sodium soap having a melting point of 120° F. to 160° F. that is in essentially solid form at a first temperature, and in essentially pourable molten form at a second temperature; heating the pourable sodium soap to the second temperature such that the pourable sodium soap is in pourable molten form; applying the molten pourable sodium soap to one or more portions of a substrate comprised of web of fibers; and allowing the pourable sodium soap to cool down to the first temperature to resolidify within interstitial spaces between the fibers of the substrate. The pourable sodium soap comprises at least one sodium soap and 5% to 35% glycerine.

Abstract: A single- or multiple-use cleansing or personal care article comprising (i) a flexible, three-dimensional, water-absorbent substrate material comprising a cavity for accepting an electronic device within a waterproof housing, wherein the water-absorbent substrate is comprised of a web of substantially water-insoluble fibers and (ii) an electronic device within a waterproof housing comprised of one or more of a light-emitting device, a sound-emitting device, or an electromechanical vibrating device or a waterproof metered dispenser and either or both of (iii) a pourable soap impregnated into the water-absorbent material in an amount sufficient to produce foam in water having a di- or trivalent cationic salts present at a concentration of at least about 120 mg/L and/or (iv) a solid anhydrous composition having a melting point of from about 450 C to about 550 C said anhydrous composition comprising a haircare or skincare active ingredient.

Abstract: A cleansing pad (10) is made of a web of fibers, forming a substrate (11), where the substrate (11) includes a cleansing agent (12) therein. The cleansing agent (12) is a pourable soap. In making the cleansing pad (10), the cleansing agent (12) is initially heated from solid form into molten/liquid form, and distributed essentially throughout one or more portions of the substrate (11) in molten form to coat the fibers in said portions of the substrate (11). After application of the molten cleansing agent (12), the substrate (11) is then allowed to cool such that the molten cleansing agent (12) solidifies and remains solid at a desired range at and above room temperature, forming the cleansing pad (10). Thereafter, in use, the cleansing pad (10) is applied for cleaning an object in conjunction with a solvent such as water. The solvent dissolves the solidified cleansing agent (12).