Patents Assigned to Sumida Corporation
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Patent number: 9887036Abstract: A coil end connecting structure for connecting a coil end part extending from a coil winding part formed by winding a flat wire, includes: a narrow-width part which is formed by forming a cut part made by cutting out the coil end part on a tip side at least on one side in a width direction thereof; an end connecting member which includes a cylinder body part in a cylindrical shape and in which the narrow-width part is inserted in an inner cylinder part of the cylinder body part; and a crimp part which crimps the cylinder body part to electrically connect the narrow-width part and the end connecting member.Type: GrantFiled: March 22, 2016Date of Patent: February 6, 2018Assignee: SUMIDA CORPORATIONInventor: Takao Kawashima
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Patent number: 9887033Abstract: A magnetic element including: a core including magnetic powders of volume occupancy within the range of 60-volume % to 80-volume % with respect to the whole volume, including a binder resin of volume occupancy of 12-volume % or more with respect to the whole volume and further including vacancy of volume occupancy of 8-volume % or more with respect to the whole volume; and a coil which is formed by winding a conductive wire and concurrently, which is buried into the core.Type: GrantFiled: March 8, 2016Date of Patent: February 6, 2018Assignee: SUMIDA CORPORATIONInventors: Akihiko Nakamura, Mitsugu Kawarai
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Patent number: 9818531Abstract: A magnetic core including a winding core portion; and a flange portion provided on the axial end side of at least one of the winding core portion, wherein the flange portion is formed such that contour line OL1 of cross-section P, of the flange portion, which becomes perpendicular with respect to the axis line of the winding core portion forms a shape of a first irregular convex polygon which is substantially a non-regular polygon and also a convex polygon, and the contour line OL1 contacts with respect to all of sides Sb1, Sb2, Sb3 and Sb4 which are the four sides of a first circumscribed rectangle which becomes minimum within imaginary rectangles circumscribed with the contour line OL1 and also, the contour line OL1 includes side Sa1 and side Sa2 which respectively overlap with portions of respective ones of the side Sb1 and the side Sb2.Type: GrantFiled: May 19, 2015Date of Patent: November 14, 2017Assignee: SUMIDA CORPORATIONInventor: Juichi Oki
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Patent number: 9818534Abstract: A method for manufacturing an electronic component for avoiding electromagnetic interference includes: (a) placing a T-shaped core and an air-core coil in a metal mold; (b) injecting a mixture of a composite magnetic material and a resin into the metal mold so that the T-shaped core and the air-core coil are embedded by the mixture; (c) heating the mixture at a first temperature; (d) adjusting an outer shape while removing excessive mixture; and (e) hardening the mixture. The method may further include a process of polishing an outside of the hardened mixture. The method may further include a process of applying a pressure of 0.1 to 20.0 kg/cm2 to the mixture for adjusting an outer shape of the mixture by a movable punch of a press machine before the hardening process.Type: GrantFiled: June 9, 2015Date of Patent: November 14, 2017Assignee: SUMIDA CORPORATIONInventors: Shinichi Sakamoto, Douglas James Malcolm
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Patent number: 9805856Abstract: A magnetic core (50) has a core shaft part which is inserted into a bobbin part, and configures a magnetic path of magnetic flux formed by a coil (40); the magnetic core (50) is configured by combining a pair of magnetic components (51, 52); the magnetic components (51, 52) have core ends formed so as to cross a core shaft part; the base part (20) has a fitting part which fits with at least one of the pair of core ends, when the core shaft part is inserted into the bobbin part; and the coil component (100) is characterized in that the pair of magnetic components (51, 52) and the bobbin base (10) are fixed to each other, while being bound by a sheet-like fixation member (70) which extends over the core end and the base part having been fitted to each other.Type: GrantFiled: May 29, 2015Date of Patent: October 31, 2017Assignee: SUMIDA CORPORATIONInventor: Naoki Sasaki
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Publication number: 20170309383Abstract: A coil component 1 such as a solenoid valve is provided with a wiring part 20 formed by winding a conducting wire 4 therearound, and terminal electrodes 3A, 3B having connection terminals 16A, 16B electrically connected to the conducting wire 4. A locking piece 15A is provided on the terminal electrode 3A on a side of a wiring part for the connection terminal 16A, a starting end part of the conducting wire 4 is locked to the locking piece 15A, and the conducting wire 4 is led up in a direction reverse to a direction in which the wiring part 20 is arranged at a predetermined position, is passed into the connection terminal 16A so as to be electrically connected to the connection terminal 16A, and further led up in the direction reverse to the direction in which the wiring part 20 is arranged at a predetermined position.Type: ApplicationFiled: March 17, 2017Publication date: October 26, 2017Applicant: SUMIDA CORPORATIONInventor: Ryuji WATANABE
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Patent number: 9793043Abstract: Provided are a coil component capable of preventing internal residence of air bubbles after encapsulated with a resin and an electronic circuit incorporating such coil component. The coil component (10) includes: a columnar core having a flange portion (210) which is formed to have a diameter larger than that of a shaft portion having a coil wound therearound; and an annular core having an opening (110) through which the columnar core is inserted, the perimeter of the inner flange face of the flange portion (210) being configured by externally disposed regions (211,212,213,214) which are positioned outside the inner face of the opening (110) in the radial direction, and internally disposed regions (215,216,217,218) which are positioned inside the inner face of the opening (110) in the radial direction.Type: GrantFiled: April 28, 2015Date of Patent: October 17, 2017Assignee: SUMIDA CORPORATIONInventor: Takayuki Yamaguchi
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Publication number: 20170294265Abstract: A small size transformer is provided with hollow bobbin which has flange-shaped end parts at least on both ends of winding shaft part around which conducting wire formed of reinforced insulation wire is wound, and is formed by through-hole being pierced between the flange parts, box-shaped cover member to be covered on an outside of the bobbin, and magnetic core part formed by combining two E-shaped core members in a manner of surrounding side surface outer circumferential part of cover member, in which middle leg portions of the core members are configured in a manner of being inserted into the through-hole of the bobbin, in which sidewall parts of cover member to be interposed between the wiring part wound around bobbin and the core members are not provided therebetween.Type: ApplicationFiled: February 10, 2017Publication date: October 12, 2017Applicant: SUMIDA CORPORATIONInventors: Takeshi HATAKEYAMA, Akihiro ONO
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Patent number: 9768510Abstract: There are included a core 20 formed from a magnetic material; a terminal mounting unit 80 arranged on one end portion side of core 20; a coil 40 which is arranged on the outer circumferential side of core 20 and concurrently which is formed by winding a conductive wire 41; and a plurality of terminal members 70 which are mounted on terminal mounting unit and concurrently which are electrically connected with a terminal end of conductive wire 41 or with an electronic component at any position, wherein at terminal mounting unit 80, there are provided a plurality of mounting grooves 81 for plugging-in terminal members 70.Type: GrantFiled: April 14, 2015Date of Patent: September 19, 2017Assignee: SUMIDA CORPORATIONInventors: Kei Tanaka, Takanobu Rokuka, Hitoshi Moriya, Shigeru Mahara, Noriaki Iwasaki, Masakazu Fukuoka, Yoshinori Miura
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Patent number: 9768509Abstract: Provided is an antenna coil component including a bobbin around which a winding is wound, a base provided at least at one end side of the bobbin, and one or more metal terminals each fixed to the base, at least one metal terminal among these metal terminals including a fixing part for fixing the metal terminal to the base, a mounting part provided at a position away from the fixing part, and a neck part for connecting the fixing part and the mounting part to each other. The neck part has a length in a direction substantially orthogonal to a direction from the fixing part to the mounting part and substantially parallel to surfaces of the mounting part, which is narrower than that of the mounting part. Provided as well are an antenna unit using the antenna coil component, and a method of manufacturing the antenna coil component.Type: GrantFiled: July 30, 2014Date of Patent: September 19, 2017Assignee: SUMIDA CORPORATIONInventors: Kei Tanaka, Takanobu Rokuka, Hitoshi Moriya, Shigeru Mahara, Noriaki Iwasaki, Yoshinori Miura, Kei Nagabayashi, Yoshimasa Abe
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Patent number: 9748031Abstract: An inductor (100) includes a pair of magnetic members (cores (10, 20)), a main body having coils (71, 72), and a sheet-formed fixation member (60), wherein the fixation member (60) is bound across the cores (10, 20) and the main body, to thereby fix the cores (10, 20) which configure a closed magnetic path, and to thereby fix at least one of the cores (10, 20) to the main body.Type: GrantFiled: April 23, 2015Date of Patent: August 29, 2017Assignee: Sumida CorporationInventor: Naoki Sasaki
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Patent number: 9728319Abstract: There is to provide a coil part capable of reducing the number of fastening means such as screws and so on required when attaching it to a substrate. A coil part includes a transformer unit and a reactor unit, wherein the transformer unit includes: a primary winding part formed by winding a flat wire around a primary side hollow part; secondary winding parts, the secondary winding part being formed by winding a flat wire around a secondary side hollow part communicating with the primary side hollow part, arranged in pairs in a state of facing one side and another side of the primary winding part respectively; and a first core inserted into the primary side hollow part and the secondary side hollow part, and the reactor unit includes: a reactor winding part formed by extending one terminal side of the flat wire constituting the secondary winding part and winding the flat wire around a reactor side hollow part; and a second core inserted into the reactor side hollow part.Type: GrantFiled: September 25, 2014Date of Patent: August 8, 2017Assignee: SUMIDA CORPORATIONInventors: Hiroshi Kawashima, Jun Muto, Takahiro Hirano
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Patent number: 9646948Abstract: An electronic component comprises: a resin frame; a semiconductor substrate housed in the resin frame; a plate shape metal member having at least one end fixed in the resin frame at a position spaced apart from the semiconductor substrate; an electrical connection region portion formed on the surface on the side of the plate shape metal member of the semiconductor substrate with an electrically conductive material; and a solder layer formed on the surface on the side of the plate shape metal member of the electrical connection region portion, wherein the plate shape metal member supports the semiconductor substrate without contact through the solder layer and the electrical connection region portion, and is electrically connected to the electrical connection region portion.Type: GrantFiled: April 5, 2016Date of Patent: May 9, 2017Assignee: SUMIDA CORPORATIONInventors: Yasuo Shimanuki, Masakazu Fukuoka
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Publication number: 20170110243Abstract: A coil component has a core part 10 composing a closed magnetic path through which a closed loop of a magnetic flux passes, the magnetic flux being generated by two coils 14A, 14B that are arranged in parallel, and generate a magnetic field, and the core part 10 has a pair of I-type base cores 11A, 11B facing each other, and a pair of coupling core parts 11C, 11D. The coupling core parts 11C, 11D are each formed by linearly aligning three unit coupling cores 12A to 12F, and each of these cores 12A to 12F is formed into a configuration in which a column-shaped projection is provided on a core body, and a two-stage gap including a small gap and a large gap is to be formed mutually in a space in the adjacent unit cores 11A, 11B, and 12A to 12F by the configuration.Type: ApplicationFiled: October 6, 2016Publication date: April 20, 2017Applicant: SUMIDA CORPORATIONInventors: Hiroshi KAWASHIMA, Takayuki YAMAGUCHI
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Patent number: 9576721Abstract: An electronic component includes a magnetic core member, a winding and a magnetic exterior body. The magnetic core member has a flat base and a core. The flat base has a top surface, a bottom surface, a first side surface and a second side surface opposite to the first side surface. The core is located on the top surface of the flat base. A winding has an edgewise coil and two non-wound flat wires that extend from the edgewise coil. A magnetic exterior body covers at least the core and the edgewise coil. The two non-wound flat wires continuously extend along the top surface, the first side surface, the bottom surface and the second side surface of the flat base in this order. The two non-wound flat wires located on the bottom surface work as electrodes.Type: GrantFiled: March 13, 2014Date of Patent: February 21, 2017Assignee: Sumida CorporationInventors: Shinichi Sakamoto, Zhigang Cheng, Fernando Chan Mock, Mitsugu Kawarai
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Patent number: 9536653Abstract: A coil component includes an air-core winding wire portion wound by a wire with a plurality of wound layers by alignment winding, a spiral shaped wound portion in which the wire wound in a spiral shape from an inner edge of an end surface toward an outer edge thereof along the end surface while in contact with the end surface on one side in the axis direction of the winding wire portion, a first lead portion extended and extracted outward from a winding first end point of the spiral shaped wound portion, and a second lead portion extended and extracted outward from a winding second end point at the outer circumference of the winding wire portion.Type: GrantFiled: July 7, 2014Date of Patent: January 3, 2017Assignee: Sumida CorporationInventors: Satoru Yamada, Yoshiyuki Hatayama
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Patent number: D778837Type: GrantFiled: June 24, 2015Date of Patent: February 14, 2017Assignee: Sumida CorporationInventor: Satoru Yamada
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Patent number: D779429Type: GrantFiled: June 24, 2015Date of Patent: February 21, 2017Assignee: Sumida CorporationInventor: Satoru Yamada
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Patent number: D780120Type: GrantFiled: June 24, 2015Date of Patent: February 28, 2017Assignee: Sumida CorporationInventor: Yoshiyuki Tahara
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Patent number: D806651Type: GrantFiled: June 24, 2015Date of Patent: January 2, 2018Assignee: Sumida CorporationInventor: Shinichi Numajiri