Abstract: Electrical component location is provided. Employed location techniques may include providing a signal, having components to be located sense the signal and report back the sensed signal, and determining relative locations for one or more of the components using the sensed signals reported by the components.
Type:
Application
Filed:
December 22, 2020
Publication date:
April 15, 2021
Applicant:
SunPower Corporation
Inventors:
Fernando Rodriguez, Patrick L. Chapman, Jonathan Ehlmann
Abstract: Methods of fabricating a solar cell including metallization techniques and resulting solar cells, are described. In an example, a semiconductor region can be formed in or above a substrate. A first metal layer can be formed over the semiconductor region. A laser can be applied over a first region of the metal layer to form a first metal weld between the metal layer and the semiconductor region, where applying a laser over the first region comprises applying the laser at a first scanning speed. Subsequent to applying the laser over the first region, the laser can be applied over a second region of the metal layer where applying the laser over the second region includes applying a laser at a second scanning speed. Subsequent to applying the laser over the second region, the laser can be applied over a third region of the metal layer to form a second metal weld, where applying the laser over the third region comprises applying the laser at a third scanning speed.
Type:
Grant
Filed:
January 22, 2018
Date of Patent:
April 6, 2021
Assignees:
SunPower Corporation, Total Marketing Sendees
Inventors:
Matthieu Moors, Markus Nicht, Daniel Maria Weber, Rico Bohme, Mario Gjukic, Gabriel Harley, Mark Kleshock, Mohamed A. Elbandrawy, Taeseok Kim
Abstract: Methods, systems, and computer readable media are disclosed for monitoring electric systems for wiring faults. In some examples, a system includes a production power meter coupled to a power generation system of a building and configured for measuring electric power generated by the power generation system, one or more consumption power meters coupled to an electric system of the building and configured for measuring electric power consumed by the electric system, and a computer system coupled to the production power meter and the consumption power meters. The computer system is programmed for determining that at least one power meter is installed with a reversed polarity that is reversed with respect to an installation specification, resulting in the computer system receiving measured values from the at least one power meter having an incorrect sign.
Type:
Grant
Filed:
April 4, 2018
Date of Patent:
April 6, 2021
Assignee:
SUNPOWER CORPORATION
Inventors:
Donald H. Scrutchfield, Miles F. Bintz, Dylan W. Benjamin, Kevin C. Fischer
Abstract: A solar device system includes one or more solar devices shingled into an array of solar devices. Each solar device includes one or more current generation cells configured to generate electric current, a plurality of current buses, and a control circuit configured to distribute the generated electric current to the plurality of current buses, and route the generated electric current to an adjacent solar device. Additionally, the solar device system includes an array collector electrically connected to the one or more solar devices, the array collector being configured to collect the generated electrical current from the one or more solar devices and direct the generated electrical current to an inverter or a power grid.
Type:
Grant
Filed:
August 31, 2018
Date of Patent:
April 6, 2021
Assignee:
SunPower Corporation
Inventors:
Jonathan L. Ehlmann, Lee J. Gorny, Thierry H. Nguyen, David C. Okawa
Abstract: A method for monitoring a photovoltaic (PV) system includes receiving PV system information for a predetermined timeframe; displaying a power flow based on the received PV system information corresponding to the predetermined timeframe; displaying energy storage system information based on the received PV system information corresponding to the predetermined timeframe; and displaying an energy mix analysis based on the received PV system information corresponding to the predetermined timeframe.
Type:
Application
Filed:
August 14, 2020
Publication date:
March 25, 2021
Applicant:
SunPower Corporation
Inventors:
Yiping LU, Daniel DANIIL, Luca Del BIANCO, Juan HEBER, Patrick FRANZ, Miltiadis VRATIMOS, Christos VOUTSARAS, Jonathan Tucker THOMPSON, Richard E. MELLOR, JR.
Abstract: A solar cell includes polysilicon P-type and N-type doped regions on a backside of a substrate, such as a silicon wafer. A trench structure separates the P-type doped region from the N-type doped region. Each of the P-type and N-type doped regions may be formed over a thin dielectric layer. The trench structure may include a textured surface for increased solar radiation collection. Among other advantages, the resulting structure increases efficiency by providing isolation between adjacent P-type and N-type doped regions, thereby preventing recombination in a space charge region where the doped regions would have touched.
Abstract: Solar cells having emitter regions composed of wide bandgap semiconductor material are described. In an example, a method includes forming, in a process tool having a controlled atmosphere, a thin dielectric layer on a surface of a semiconductor substrate of the solar cell. The semiconductor substrate has a bandgap. Without removing the semiconductor substrate from the controlled atmosphere of the process tool, a semiconductor layer is formed on the thin dielectric layer. The semiconductor layer has a bandgap at least approximately 0.2 electron Volts (eV) above the bandgap of the semiconductor substrate.
Type:
Grant
Filed:
November 22, 2019
Date of Patent:
March 23, 2021
Assignee:
SunPower Corporation
Inventors:
Richard M. Swanson, Marius M. Bunea, Michael C. Johnson, David D. Smith, Yu-Chen Shen, Peter J. Cousins, Tim Dennis
Abstract: A mounting assembly for a photovoltaic (PV) module, and systems including such mounting assemblies, are described. In an example, the mounting assembly includes a top support and a bottom support having respective mounting walls, and holes through the mounting walls. A pin assembly may extend through the holes in the mounting walls to constrain the supports, for example, relative to a torque member of a solar-tracking PV system. The pin assembly may include end collars to engage and distribute loading from the torque member.
Type:
Grant
Filed:
May 6, 2019
Date of Patent:
March 23, 2021
Assignee:
SunPower Corporation
Inventors:
Jason Oh, Brian Wares, Nicholas James McKibben
Abstract: Methods of fabricating solar cell emitter regions with differentiated P-type and N-type region architectures, and the resulting solar cells, are described herein. In an example, a solar cell includes an N-type semiconductor substrate having a light-receiving surface and a back surface. A plurality of N-type polycrystalline silicon regions is disposed on a first thin dielectric layer disposed on the back surface of the N-type semiconductor substrate. A plurality of P-type polycrystalline silicon regions is disposed on a second thin dielectric layer disposed in a corresponding one of a plurality of trenches interleaving the plurality of N-type polycrystalline silicon regions in the back surface of the N-type semiconductor substrate.
Type:
Grant
Filed:
November 26, 2018
Date of Patent:
March 16, 2021
Assignee:
SunPower Corporation
Inventors:
David D. Smith, Ann Waldhauer, Venkatasubramani Balu, Kieran Mark Tracy
Abstract: Solar tracker systems having several rows of photovoltaic strings individually actuated by respective tracker control systems, are described. In an example, a solar tracker system includes a tracker control system having a tracker controller powered by forward-fed power from a photovoltaic string, e.g., during daytime, and powered by back-fed power from a station hub, e.g., during nighttime. Methods of operating the solar tracker system to forward-feed or back-feed power to the tracker control system are also described.
Type:
Grant
Filed:
September 9, 2016
Date of Patent:
March 2, 2021
Assignee:
SunPower Corporation
Inventors:
Cedric Jeanty, Jason Charles Jones, Zachary Judkins, Ramakrishna Jupalli, Jacob Marshall, Sy Olson, Bart Wiktorowicz
Abstract: Frames and processes of manufacture using single-wall frame sections coupled to other single-wall frame sections or double-wall frame sections using a connecting key are provided. The connecting key can be metallic, polymer, ceramic, a laminate, and combinations thereof.
Abstract: Solar cell devices as well as method and apparatus for producing solar cell devices are disclosed. Aspects of the disclosure provide a solar cell device that includes a string of solar cells. The string of solar cells are conductively connected in series and arranged in a shingled manner with sides of adjacent solar cells being overlapped. A first metal ribbon segment is conductively bonded to a front surface of an end cell, the front surface being configured to face a light incoming direction to receive energy from a light source.
Type:
Application
Filed:
November 4, 2020
Publication date:
February 25, 2021
Applicant:
SUNPOWER CORPORATION
Inventors:
Nathaniel CASWELL, David C. HOSKEN, Jason KALUS
Abstract: A solar cell structure includes P-type and N-type doped regions. A dielectric spacer is formed on a surface of the solar cell structure. A metal layer is formed on the dielectric spacer and on the surface of the solar cell structure that is exposed by the dielectric spacer. A metal foil is placed on the metal layer. A laser beam is used to weld the metal foil to the metal layer. A laser beam is also used to pattern the metal foil. The laser beam ablates portions of the metal foil and the metal layer that are over the dielectric spacer. The laser ablation of the metal foil cuts the metal foil into separate P-type and N-type metal fingers.
Abstract: A solar cell can include a substrate and a semiconductor region disposed in or above the substrate. The solar cell can also include a conductive contact disposed on the semiconductor region with the conductive contact including a conductive foil bonded to the semiconductor region.
Type:
Grant
Filed:
March 9, 2020
Date of Patent:
February 16, 2021
Assignees:
SunPower Corporation, Total Marketing Services
Inventors:
Richard Hamilton Sewell, Michel Arsène Olivier Ngamo Toko, Matthieu Moors, Jens Dirk Moschner
Abstract: Mounting components of photovoltaic (PV) modules and PV module assemblies are described, including PV module couplings and PV module mounting chassis. In an example, a PV module includes a PV module coupling having a toe portion extending from a PV module frame, and a PV module mounting chassis includes a toe slot to receive the toe. The toe and toe slot construction allows for the PV module frame to be assembled to the PV module mounting chassis without using tools, and thus, permits a PV module assembly to be quickly constructed during installation of a PV module system. Furthermore, the toe and toe slot construction accommodates thermal expansion and other environmental loads seen after installation, while providing a grounding connection for the PV module assembly.
Type:
Grant
Filed:
November 30, 2018
Date of Patent:
February 9, 2021
Assignee:
SunPower Corporation
Inventors:
Brian S. Wares, Vicent Ripoll Agullo, Tyler Grushkowitz