Patents Assigned to Sunpower Corporation
  • Publication number: 20210111672
    Abstract: Electrical component location is provided. Employed location techniques may include providing a signal, having components to be located sense the signal and report back the sensed signal, and determining relative locations for one or more of the components using the sensed signals reported by the components.
    Type: Application
    Filed: December 22, 2020
    Publication date: April 15, 2021
    Applicant: SunPower Corporation
    Inventors: Fernando Rodriguez, Patrick L. Chapman, Jonathan Ehlmann
  • Patent number: 10971638
    Abstract: Methods of fabricating a solar cell including metallization techniques and resulting solar cells, are described. In an example, a semiconductor region can be formed in or above a substrate. A first metal layer can be formed over the semiconductor region. A laser can be applied over a first region of the metal layer to form a first metal weld between the metal layer and the semiconductor region, where applying a laser over the first region comprises applying the laser at a first scanning speed. Subsequent to applying the laser over the first region, the laser can be applied over a second region of the metal layer where applying the laser over the second region includes applying a laser at a second scanning speed. Subsequent to applying the laser over the second region, the laser can be applied over a third region of the metal layer to form a second metal weld, where applying the laser over the third region comprises applying the laser at a third scanning speed.
    Type: Grant
    Filed: January 22, 2018
    Date of Patent: April 6, 2021
    Assignees: SunPower Corporation, Total Marketing Sendees
    Inventors: Matthieu Moors, Markus Nicht, Daniel Maria Weber, Rico Bohme, Mario Gjukic, Gabriel Harley, Mark Kleshock, Mohamed A. Elbandrawy, Taeseok Kim
  • Patent number: 10969414
    Abstract: Methods, systems, and computer readable media are disclosed for monitoring electric systems for wiring faults. In some examples, a system includes a production power meter coupled to a power generation system of a building and configured for measuring electric power generated by the power generation system, one or more consumption power meters coupled to an electric system of the building and configured for measuring electric power consumed by the electric system, and a computer system coupled to the production power meter and the consumption power meters. The computer system is programmed for determining that at least one power meter is installed with a reversed polarity that is reversed with respect to an installation specification, resulting in the computer system receiving measured values from the at least one power meter having an incorrect sign.
    Type: Grant
    Filed: April 4, 2018
    Date of Patent: April 6, 2021
    Assignee: SUNPOWER CORPORATION
    Inventors: Donald H. Scrutchfield, Miles F. Bintz, Dylan W. Benjamin, Kevin C. Fischer
  • Patent number: 10972046
    Abstract: A solar device system includes one or more solar devices shingled into an array of solar devices. Each solar device includes one or more current generation cells configured to generate electric current, a plurality of current buses, and a control circuit configured to distribute the generated electric current to the plurality of current buses, and route the generated electric current to an adjacent solar device. Additionally, the solar device system includes an array collector electrically connected to the one or more solar devices, the array collector being configured to collect the generated electrical current from the one or more solar devices and direct the generated electrical current to an inverter or a power grid.
    Type: Grant
    Filed: August 31, 2018
    Date of Patent: April 6, 2021
    Assignee: SunPower Corporation
    Inventors: Jonathan L. Ehlmann, Lee J. Gorny, Thierry H. Nguyen, David C. Okawa
  • Publication number: 20210088565
    Abstract: A method for monitoring a photovoltaic (PV) system includes receiving PV system information for a predetermined timeframe; displaying a power flow based on the received PV system information corresponding to the predetermined timeframe; displaying energy storage system information based on the received PV system information corresponding to the predetermined timeframe; and displaying an energy mix analysis based on the received PV system information corresponding to the predetermined timeframe.
    Type: Application
    Filed: August 14, 2020
    Publication date: March 25, 2021
    Applicant: SunPower Corporation
    Inventors: Yiping LU, Daniel DANIIL, Luca Del BIANCO, Juan HEBER, Patrick FRANZ, Miltiadis VRATIMOS, Christos VOUTSARAS, Jonathan Tucker THOMPSON, Richard E. MELLOR, JR.
  • Publication number: 20210091249
    Abstract: A solar cell includes polysilicon P-type and N-type doped regions on a backside of a substrate, such as a silicon wafer. A trench structure separates the P-type doped region from the N-type doped region. Each of the P-type and N-type doped regions may be formed over a thin dielectric layer. The trench structure may include a textured surface for increased solar radiation collection. Among other advantages, the resulting structure increases efficiency by providing isolation between adjacent P-type and N-type doped regions, thereby preventing recombination in a space charge region where the doped regions would have touched.
    Type: Application
    Filed: July 8, 2020
    Publication date: March 25, 2021
    Applicant: SunPower Corporation
    Inventor: David D. SMITH
  • Patent number: 10957809
    Abstract: Solar cells having emitter regions composed of wide bandgap semiconductor material are described. In an example, a method includes forming, in a process tool having a controlled atmosphere, a thin dielectric layer on a surface of a semiconductor substrate of the solar cell. The semiconductor substrate has a bandgap. Without removing the semiconductor substrate from the controlled atmosphere of the process tool, a semiconductor layer is formed on the thin dielectric layer. The semiconductor layer has a bandgap at least approximately 0.2 electron Volts (eV) above the bandgap of the semiconductor substrate.
    Type: Grant
    Filed: November 22, 2019
    Date of Patent: March 23, 2021
    Assignee: SunPower Corporation
    Inventors: Richard M. Swanson, Marius M. Bunea, Michael C. Johnson, David D. Smith, Yu-Chen Shen, Peter J. Cousins, Tim Dennis
  • Patent number: 10958208
    Abstract: A mounting assembly for a photovoltaic (PV) module, and systems including such mounting assemblies, are described. In an example, the mounting assembly includes a top support and a bottom support having respective mounting walls, and holes through the mounting walls. A pin assembly may extend through the holes in the mounting walls to constrain the supports, for example, relative to a torque member of a solar-tracking PV system. The pin assembly may include end collars to engage and distribute loading from the torque member.
    Type: Grant
    Filed: May 6, 2019
    Date of Patent: March 23, 2021
    Assignee: SunPower Corporation
    Inventors: Jason Oh, Brian Wares, Nicholas James McKibben
  • Patent number: 10950740
    Abstract: Methods of fabricating solar cell emitter regions with differentiated P-type and N-type region architectures, and the resulting solar cells, are described herein. In an example, a solar cell includes an N-type semiconductor substrate having a light-receiving surface and a back surface. A plurality of N-type polycrystalline silicon regions is disposed on a first thin dielectric layer disposed on the back surface of the N-type semiconductor substrate. A plurality of P-type polycrystalline silicon regions is disposed on a second thin dielectric layer disposed in a corresponding one of a plurality of trenches interleaving the plurality of N-type polycrystalline silicon regions in the back surface of the N-type semiconductor substrate.
    Type: Grant
    Filed: November 26, 2018
    Date of Patent: March 16, 2021
    Assignee: SunPower Corporation
    Inventors: David D. Smith, Ann Waldhauer, Venkatasubramani Balu, Kieran Mark Tracy
  • Patent number: 10938218
    Abstract: Solar tracker systems having several rows of photovoltaic strings individually actuated by respective tracker control systems, are described. In an example, a solar tracker system includes a tracker control system having a tracker controller powered by forward-fed power from a photovoltaic string, e.g., during daytime, and powered by back-fed power from a station hub, e.g., during nighttime. Methods of operating the solar tracker system to forward-feed or back-feed power to the tracker control system are also described.
    Type: Grant
    Filed: September 9, 2016
    Date of Patent: March 2, 2021
    Assignee: SunPower Corporation
    Inventors: Cedric Jeanty, Jason Charles Jones, Zachary Judkins, Ramakrishna Jupalli, Jacob Marshall, Sy Olson, Bart Wiktorowicz
  • Patent number: 10935282
    Abstract: Frames and processes of manufacture using single-wall frame sections coupled to other single-wall frame sections or double-wall frame sections using a connecting key are provided. The connecting key can be metallic, polymer, ceramic, a laminate, and combinations thereof.
    Type: Grant
    Filed: March 29, 2019
    Date of Patent: March 2, 2021
    Assignee: SunPower Corporation
    Inventor: Lee J. Gorny
  • Publication number: 20210057595
    Abstract: Solar cell devices as well as method and apparatus for producing solar cell devices are disclosed. Aspects of the disclosure provide a solar cell device that includes a string of solar cells. The string of solar cells are conductively connected in series and arranged in a shingled manner with sides of adjacent solar cells being overlapped. A first metal ribbon segment is conductively bonded to a front surface of an end cell, the front surface being configured to face a light incoming direction to receive energy from a light source.
    Type: Application
    Filed: November 4, 2020
    Publication date: February 25, 2021
    Applicant: SUNPOWER CORPORATION
    Inventors: Nathaniel CASWELL, David C. HOSKEN, Jason KALUS
  • Patent number: 10930804
    Abstract: A solar cell structure includes P-type and N-type doped regions. A dielectric spacer is formed on a surface of the solar cell structure. A metal layer is formed on the dielectric spacer and on the surface of the solar cell structure that is exposed by the dielectric spacer. A metal foil is placed on the metal layer. A laser beam is used to weld the metal foil to the metal layer. A laser beam is also used to pattern the metal foil. The laser beam ablates portions of the metal foil and the metal layer that are over the dielectric spacer. The laser ablation of the metal foil cuts the metal foil into separate P-type and N-type metal fingers.
    Type: Grant
    Filed: December 5, 2017
    Date of Patent: February 23, 2021
    Assignee: SunPower Corporation
    Inventor: Thomas Pass
  • Patent number: 10923616
    Abstract: A solar cell can include a substrate and a semiconductor region disposed in or above the substrate. The solar cell can also include a conductive contact disposed on the semiconductor region with the conductive contact including a conductive foil bonded to the semiconductor region.
    Type: Grant
    Filed: March 9, 2020
    Date of Patent: February 16, 2021
    Assignees: SunPower Corporation, Total Marketing Services
    Inventors: Richard Hamilton Sewell, Michel Arsène Olivier Ngamo Toko, Matthieu Moors, Jens Dirk Moschner
  • Patent number: 10917040
    Abstract: Mounting components of photovoltaic (PV) modules and PV module assemblies are described, including PV module couplings and PV module mounting chassis. In an example, a PV module includes a PV module coupling having a toe portion extending from a PV module frame, and a PV module mounting chassis includes a toe slot to receive the toe. The toe and toe slot construction allows for the PV module frame to be assembled to the PV module mounting chassis without using tools, and thus, permits a PV module assembly to be quickly constructed during installation of a PV module system. Furthermore, the toe and toe slot construction accommodates thermal expansion and other environmental loads seen after installation, while providing a grounding connection for the PV module assembly.
    Type: Grant
    Filed: November 30, 2018
    Date of Patent: February 9, 2021
    Assignee: SunPower Corporation
    Inventors: Brian S. Wares, Vicent Ripoll Agullo, Tyler Grushkowitz
  • Patent number: D909974
    Type: Grant
    Filed: September 20, 2019
    Date of Patent: February 9, 2021
    Assignee: SunPower Corporation
    Inventors: Brian Kuhn, William J. Morris, Daidipya J. Patwa, Sandeep Narla
  • Patent number: D911921
    Type: Grant
    Filed: August 12, 2019
    Date of Patent: March 2, 2021
    Assignee: SUNPOWER CORPORATION
    Inventors: Nicholas McKibben, Sushrut Bapat, Gary Rossi, Elizabeth Schulte, Jeremy Mansell, John Kapla, Andrew Wolf
  • Patent number: D913210
    Type: Grant
    Filed: September 24, 2018
    Date of Patent: March 16, 2021
    Assignee: SUNPOWER CORPORATION
    Inventors: Ratson Morad, Gilad Almogy, Itai Suez, Jean Hummel, Nathan Beckett
  • Patent number: D914589
    Type: Grant
    Filed: July 26, 2017
    Date of Patent: March 30, 2021
    Assignee: Sunpower Corporation
    Inventors: Maritza Ruiz, Nathaniel Caswell
  • Patent number: D916651
    Type: Grant
    Filed: October 31, 2018
    Date of Patent: April 20, 2021
    Assignee: SUNPOWER CORPORATION
    Inventors: Ratson Morad, Gilad Almogy, Itai Suez, Jean Hummel, Nathan Beckett