Abstract: An apparatus and method for changing pallet cars on-the-fly in a traveling grate machine which includes spaced-apart drive sprockets positioned at one end of intermediate curved end portions for engaging and driving the supporting rollers of the pallet cars and for causing movement of the pallet cars along the top and bottom strands of the machine. The apparatus for changing pallet cars includes first hinged sections of outer guide rails located at the drive sprockets adjacent to the bottom strand of guide rails. The first sections of hinged guide rails are moved from a locked position to an open position whereby in the open position a selected pallet car requiring replacement is removed from the drive sprocket means and outer guide rails as the drive sprocket continues to turn. Second hinged sections of outer guide rails arc provided at the top of the drive sprocket adjacent to the upper strand of guide rails.

Abstract: An extended life traveling grate side plate having a heat transfer opening formed in a front portion of the side plate. The side plates are attached to the lateral side surfaces of each chain in a traveling grate conveyor. The front portion of each side plate overlaps the back portion of the preceding side plate such that the back portion of each side plate is covered and prevented from radiating heat away from the side plate. The heat transfer opening formed in the front portion of each side plate facilitates greater heat transfer from the overlapped area of the side plate. The front portion of the side plate is generally planar and does not include any gussets, thereby eliminating the heat transfer properties of the gussets and creating a more uniform thermal expansion of the side plate.

Abstract: A process for removing impurities contained in the crystal lattice of minerals, comprising the steps of forming a mixture of a mineral capable of structurally reorganizing its crystal lattice which contains an impurity in its crystal lattice and a halogen anion, and water; heating the mixture to the mineral's structural reorganization transition temperature; holding the mixture at the structural reorganization transition temperature for a sufficient period of time to allow the impurity to freely migrate from the lattice to combine with the halogen anion; and separating the combined impurity and anion from the mixture to render the mineral essentially free of the impurity. The process is applicable to numerous minerals and impurities, but is especially useful to remove arsenic from fluorspar. Numerous halogen anions can be employed, such as chlorides, fluorides, bromides and iodides, but the preferred halogen anion is a metal chloride such as calcium chloride.

Abstract: A calcining system is operated in a substoichiometric mode for reducing nitrogen oxide generation and removing sulfur from materials to be processed by creating an oxygen deficient atmosphere. The calcining system includes a rotary kiln rotating on a slightly inclined horizontal axis. The rotary kiln has a feed end introducing material to be processed and a discharge end. A preheating/precalcining device is positioned adjacent the feed end such that the material passes through the device prior to entering the rotary kiln. A stationary hood surrounds the discharge end. A burner is supported by the stationary hood. The burner introduces combustible fuel and combustion air into the rotary kiln through the discharge end and operates in a substoichiometric mode. At least one air nozzle is located along the length of the rotary kiln. The air nozzle injects combustion air into the rotary kiln.

Abstract: The lock and dam system for waterway includes a dam extending across the waterway, the channel having a first entry-exit opening on a first side of the dam and a second entry-exit opening on the second side of the dam. The channel includes a lock. The system further includes a fascia approximate first entry-exit opening in the channel, and a fender system to protect the fascia from impact with objects generally moving in a first direction. The system includes a first panel, a second panel, a first support element coupled to one of the first and second panels and coupled to the at least one fascia and a second support element coupled to one of the first and second panels and coupled to the at least one fascia. The first support element extends oblique to said one of the first and second support panels with the second support element extends oblique to said one of the first and second panel.

Abstract: The head nut assembly for gyratory crusher which includes a shaft having a lower portion, a tapered middle portion and a threaded upper portion. The threaded upper portion extends above the tapered portion. A mantle encompasses the middle tapered portion and has a correspondingly tapered internal side. The internal side is in generally continuous supportive engagement with the shaft middle portion. The mantle additionally has an upper side. A head nut is threadably secured to the upper portion of the shaft. The head nut has a lower face, where at least one bore extends upwardly into the lower face. An annular ring is disposed around the shaft between the mantle and the head nut. The ring has a lower surface coupled with the upper side of the mantle so as to prevent relative rotational movement between the mantle and the ring. An upper surface on the ring is contiguous with the lower face of the head nut. At least one key is disposed between the head nut and the annular ring.

Abstract: A process and system for the recovery of desirable constituent materials from vehicle tire pieces through pyrolysis. The system includes a pyrolysis section that is divided into a plurality of individual heating zones. Each of the heating zones is heated to a distinct operating temperature that is independent from the operating temperature of the remaining heating zones. Vehicle tire pieces are fed into the infeed end of the pyrolysis section by a rotatable feed cylinder that includes a screw-like flight extending from the inner wall of the feed cylinder. As the feed cylinder rotates, the flight directs the supply of vehicle tire pieces into the infeed end of the pyrolysis section. The pyrolysis section includes a rotary kiln that is divided into the plurality of heating zones.

Abstract: A method of pyroprocessing mineral ores, such as iron ore. The method includes receiving a preheated product stream of iron-containing pellets at an infeed end of a rotary kiln and introducing an oxidizing gas into the tumbling bed toward the infeed end of the rotary kiln. Additionally, a combustible fuel is introduced through ports above the tumbling bed such that combustion of the introduced fuel increases the temperature of the product stream toward the infeed end. The increase in the temperature of the product stream allows the intensity of the flame from the centerline burner to be decreased, resulting in a reduction in the production of NOx. The apparatus for introducing both the oxidizing gas and fuel into the rotary kiln are common with each other.

Abstract: A method for producing a lightweight aggregate by treating flyash and sewage sludge. The flyash and sewage sludge are mixed together and agglomerated into pellets. The pelletized agglomerate is fed into a rotary kiln in a direction that is co-current with the flow of fuel and air through the kiln. The rotary kiln includes at least one port air zone near the infeed end of the rotary kiln to introduce port air beneath the bed of pelletized agglomerate feed stock flowing through the rotary kiln. The introduction of port air beneath the material bed causes the volatized combustible matter to burn in the bed of material, which oxidizes the outer shell of the pelletized agglomerate. As the pelletized agglomerate continues to travel through the rotary kiln, bloating occurs within the interior of the material and results in the formation of the lightweight aggregate material.

Abstract: A guide sprocket assembly for use in combination with a non-driven, rotating tail shaft. The guide sprocket assembly includes a lock plate assembly securely fixed to the tail shaft for rotation along with the tail shaft. The lock plate assembly includes an annular sprocket groove that receives an annular guide sprocket having a plurality of projecting teeth spaced along its outer circumference. The guide sprocket is retained within the annular sprocket groove by a sprocket retainer. The combination of the guide sprocket and sprocket retainer are freely rotatable within the annular sprocket groove relative to the lock plate assembly. The teeth of the guide sprocket engage a drive chain, and the guide sprocket can rotate either in the direction of rotation of the tail shaft or in an opposite direction to properly align the individual links of the drive chain with the teeth formed on the guide sprocket.

Abstract: A viewport is located in the floor of a drill rig operator's cab to enable a rig operator to view drilling operations. As drilling commences, the operator may view the material underlying the rig and make a visual determination that the coal seam has been reached, by identifying that the material has the characteristic black color of the coal. When the coal seam is reached, the drilling operation is then altered accordingly to prevent overdrilling.

Abstract: A process for removing impurities contained in the crystal lattice of minerals, comprising the steps of forming a mixture of a mineral capable of structurally reorganizing its crystal lattice which contains an impurity in its crystal lattice and a halogen anion, and water; heating the mixture to the mineral's structural reorganization transition temperature; holding the mixture at the structural reorganization transition temperature for a sufficient period of time to allow the impurity to freely migrate from the lattice to combine with the halogen anion; and separating the combined impurity and anion from the mixture to render the mineral essentially free of the impurity. The process is applicable to numerous minerals and impurities, but is especially useful to remove arsenic from fluorspar. Numerous halogen anions can be employed, such as chlorides, fluorides, bromides and iodides, but the preferred halogen anion is a metal chloride such as calcium chloride.

Abstract: In an arc furnace or melter furnace employing concentric graphite inner and outer electrodes, the accumulations of tolerances, distortion and mechanical forces can cause a loss of concentricity leading to reduced performance and eventually to electrode degradation. To avoid that condition, a plurality of insulating spherical or cylindrical spacers are disposed in the annular gap between the inner and outer electrodes. The spacers are held in position by arcuate recesses in the outer surface of the inner electrode or in the inner surface of the outer electrode. The electrodes may be constructed in segments that are assembled by threading one segment into another segment.

Abstract: A conveyor system for conveying materials includes an upper conveyor and a lower conveyor. The upper conveyor includes a first pulley, a second pulley spaced from the first pulley and first endless belt extending about the first and second pulleys. The lower conveyor includes a third pulley, a fourth pulley, a fifth pulley and a second endless belt supported about the third, fourth and fifth pulleys. The third, fourth and fifth pulleys support the second endless belt such that the second endless belt at least partially wraps about the second pulley of the upper conveyor against the first endless belt to sandwich materials therebetween and to elevate the materials from the lower conveyor to the upper conveyor.

Abstract: A preheating apparatus for particulate material includes a plurality of vertical chambers, a temperature sensor within each chamber and a particulate discharge mechanism. Each chamber is segregated from an adjacent chamber by a vertical wall and includes a material inlet for receiving particulate material, a material outlet for discharging particulate material, a gas inlet for receiving a gas, and a gas outlet for exhausting gas. The temperature sensor is located within a chamber so as to sense temperature of the gas being exhausted from each chamber. A particulate discharge mechanism discharges particulate material within each chamber through the material outlet, with a flow rate adjusted as a function of temperatures sensed by the temperature sensor. A method for preheating particulate material includes sensing temperature of the gas existing each chamber and adjusting a flow rate of the particulate material through each chamber as a function of sensed temperature of each chamber.

Abstract: A liner for a corrugated debarking drum having a continuously undulating outer wall with an interior surface including an axially extending concave portion includes an elastomeric compressible body having an inner surface adapted to be positioned over the concave portion and an outer surface opposite the inner surface and a support secured to the body and adapted to be bonded to the interior surface without perforating the outer wall.

Abstract: An adapter for mounting a liner to a first mill having an inner diameter with a first contour. The liner has a back face with a second contour shaped for mating with a second mill. The adapter includes a top face and a bottom face. The top face supports the back face of the liner. The bottom face has a contour formed for mating with the contour of the first mill.

Abstract: A preheating apparatus for particulate material includes a plurality of vertical chambers, a temperature sensor within each chamber and a particulate discharge mechanism. Each chamber is segregated from an adjacent chamber by a vertical wall and includes a material inlet for receiving particulate material, a material outlet for discharging particulate material, a gas inlet for receiving a gas, and a gas outlet for exhausting gas. The temperature sensor is located within a chamber so as to sense temperature of the gas being exhausted from each chamber. A particulate discharge mechanism discharges particulate material within each chamber through the material outlet, with a flow rate adjusted as a function of temperatures sensed by the temperature sensor. A method for preheating particulate material includes sensing temperature of the gas existing each chamber and adjusting a flow rate of the particulate material through each chamber as a function of sensed temperature of each chamber.

Abstract: An adapter for mounting a liner to a first mill having an inner diameter with a first contour. The liner has a back face with a second contour shaped for mating with a second mill. The adapter includes a top face and a bottom face. The top face supports the back face of the liner. The bottom face has a contour formed for mating with the contour of the first mill.

Abstract: This invention relates to a mechanism for adjusting the position of the roller bearings that support large rotating apparatus such as a rotary kiln. The mechanism utilizes a box like base mounted on the kiln foundation. The base has a pair of compartments. In the rear compartment a fluid pressure device actuates a piston to drive a threaded bolt against the base of the roller bearing to adjust its position. A stop nut on the threaded bolt is moved to engage a wall of the base to prevent movement of the bolt away from the bearing and thereby maintain the bearing in its adjusted position.