Abstract: The present invention relates to apparatuses for fluidized bed using multiple jets to introduce gas into a fluidized bed region and methods of fluidizing. The apparatus for introducing fluidizing medium to a fluidized bed reactor comprises a vessel defining a fluidized bed region and in which solid feed stock is fed, a gas distribution grid housed in the lower portion of the vessel through which a first fluidizing medium is introduced to fluidize the solid feed stock, a plurality of jets positioned through the gas distribution grid through which a second fluidizing medium is introduced into the fluidized bed region for fluidization of the solid feed stock.

Abstract: Method, apparatus and system for improved energy efficiency in a direct reduction iron production process which uses a direct reduction shaft furnace and syngas as the reduction gas. The method and system of the invention use a part of the top gas emanating from the shaft furnace as transport gas for the gasifier, and control the volume of the top gas used as recycled top gas or fuel for the gas heater. The present invention achieves high energy efficiency, and reduces the need to use additional CH4 source for the reduction gas.

Abstract: A fluidized bed gasification system which comprises a fluidized bed gasification reactor having a bottom ash discharge outlet below the reactor, wherein an L-valve is used to control the rate of bottom ash discharge. The L-valve uses an aeration port located on distal side of the L-valve vertical pipe at a location that is above the center line of the horizontal pipe. Also provided are methods of controlling the bottom ash discharge as well the fluidized reaction bed height of the system.

Abstract: The present invention relates to a method and gasification system for recycling methane-rich gas from syngas stream emanating from fluidized bed reactor and then returning the methane to the fluidized bed reactor. The method comprises recovering methane-rich gas from the synthesis gas and delivering at least a portion of the recovered methane-rich gas to the fluidized bed reactor. Methods to recover methane-rich gas from syngas at different steps in the gasification system are also provided herein.

Abstract: A fluidized bed reactor including a reaction vessel, which contains a conical gas distribution grid, a first venturi connected to the bottom of the gas distribution grid, and a classifier connected to the bottom of the first venturi; a fine ash particle collection system; and a fine ash particle conveyor system. Also disclosed is a method for recycling fine ash particles, the method including separating the fine ash particles from an exit gas stream, and using a transport gas to deliver the fine ash particles into the classifier.

Abstract: An apparatus for cooling a gas distribution grid of fluidized bed gasifier and a method is provided in the present invention. The apparatus comprises a gas flow failure event detector for detecting a gasifying gas flow failure event, a flow control device for controlling the introduction of a flow stream of a liquid material into a spraying device placed in the plenum space of the gasifier, wherein the gas flow failure event detector is in signal connection with the flow control device, and a spraying device for spraying into the plenum space the liquid material as mist which evaporates and generates a positive pressure to cause through the gas distribution grid a flow which prevents the hot bed material from settling on the gas distribution grid.

Abstract: A dust removal method using baghouse filter to process raw syngas from fluidized bed coal gasifier, wherein temperature in the baghouse (300) is maintained at 180° C.˜250° C., pressure difference between the gas inlet (130) of the baghouse (300) and the gas outlet (110) of the baghouse (300) is controlled at 1000-5000Pa, the raw syngas from the fluidized bed coal gasifier enters the gas inlet under the pressure of 0.2-3.0Mpa. The present method effectively solves the technical problems of condensation and baghouse block due to high steam and ash content in the raw syngas from the fluidized bed coal gasifier and the present method is also applicable to remove dusts from the raw syngas produced by the fluidized bed coal gasifier under the conditions of high water-gas ratio (the water-gas ratio is up to 37%), high dust content(15-100g/Nm3 dusts) and 0.2-3.0Mpa pressure. The present invention also discloses a baghouse dust collector and a dense phase pneumatic conveying apparatus for the method.

Abstract: An HRSG for fluidized bed gasification comprises a high temperature evaporator (200), a superheater (300), a low temperature evaporator (400), and an economizer (500) connected in series. The superheater (300), the low temperature evaporator (400) and the economizer (500) have a water-tube structure, and the high temperature evaporator (200) has a fire-tube structure. The HRSG of the present invention allows efficient heat recovery from the raw syngas of a fluidized bed coal gasifier, while avoids or reduces the corrosion of and damage to the components of the HRSG caused by high-speed ash particles in the syngas.

Abstract: A cyclone system for a gasifier having two or more cyclones arranged in series sharing a combined loop seal and dipleg is disclosed. Also disclosed is a method for capturing and recycling fines with the cyclone system.

Abstract: An apparatus for cooling hot ash particles discharged from a pressurized fluidized bed reactor, comprises a vessel, a solids inlet, a plurality of cooling pipes housed inside the vessel, and a solids outlet, wherein the cooling pipes are connected to a header located outside the vessel and are arranged such that the solids can flow between the cooling pipes under gravity without being blocked by the header, and wherein cooling liquid flows from the header via a flow path through the pipes, and exchanges heat with the hot ash particles through walls of the cooling pipes. The apparatus may further comprises a computerized evaporative cooling device comprising water nozzles and a thermocouple that measures the temperature inside the vessel. Also provided is a fluidized bed reactor comprising the cooling device.

Abstract: A loop seal for a fluidized bed reactor comprising a vertical downcomer segment connected to a dipleg for receiving solids particles from the dipleg, a horizontal segment downstream of the downcomer, a riser segment downstream of the horizontal segment, and a downwardly inclined segment downstream of the riser, whereby the solids are entrained to the fluidized bed reactor. An eductor is added to the angled leg to induce the underflow gas from the cyclone; one of the preferred motive fluids to the eductor is the fines from fuel preparation and the carrying gas for the fines. Also provided are a fluidized bed reactor comprising the loop seal, and a method for producing syngas from coal and steam using the same.

Abstract: A fluidized bed apparatus having a plurality of inlet holes for the introduction of fluidizing medium into a fluidized bed, wherein at least two, and preferably more, of the inlet holes have different cross sectional areas.

Abstract: An apparatus for cooling a gas distribution grid of fluidized bed gasifier and a method is provided in the present invention. The apparatus comprises a gas flow failure event detector for detecting a gasifying gas flow failure event, a flow control device for controlling the introduction of a flow stream of a liquid material into a spaying device placed in the plenum space of the gasifier, wherein the gas flow failure event detector is in signal connection with the flow control device, and a spaying device for spaying into the plenum space the liquid material as mist which evaporates and generates a positive pressure to cause through the gas distribution grid a flow which prevents the hot bed material from settling on the gas distribution grid.

Abstract: Method and apparatus for recycling fine ash particles for a multiphase chemical reactor (MCR), wherein coal is partially oxidized in the MCR to produce an exit gas stream in which fine ash particles are entrained, and wherein the MCR comprises a high temperature region with a temperature at or above a fusion temperature of the fine ash particles, wherein substantially all of the fine ash particles from the exit gas stream are returned to the high temperature region, to achieve improved carbon conversion and reduction in fly ash quantity.

Abstract: A cyclone system for a gasifier having two or more cyclones arranged in series sharing a combined loop seal and dipleg is disclosed. Also disclosed is a method for capturing and recycling fines with the cyclone system.

Abstract: A loop seal for a fluidized bed reactor comprising a vertical downcomer segment connected to a dipleg for receiving solids particles from the dipleg, a horizontal segment downstream of the downcomer, a riser segment downstream of the horizontal segment, and a downwardly inclined segment downstream of the riser, whereby the solids are entrained to the fluidized bed reactor. An eductor is added to the angled leg to induce the underflow gas from the cyclone; one of the preferred motive fluids to the eductor is the fines from fuel preparation and the carrying gas for the fines. Also provided are a fluidized bed reactor comprising the loop seal, and a method for producing syngas from coal and steam using the same.

Abstract: A HRSG for fluidized bed gasification comprises a high temperature evaporator (200), a superheater (300), a low temperature evaporator (400), and an economizer (500) in series. The superheater (300), the low temperature evaporator (400) and the economizer (500) have water-tube structure, and the high temperature evaporator (200) has fire-tube structure.

Abstract: An apparatus for withdrawing solids from a fluidized bed reactor comprises a venturi tube connected to the stem end of a funnel-shaped distribution plate, and a center jet pipe enclosed within the venturi, wherein a jet stream of feed gas is delivered above the venturi throat. Preferably, the distribution plate is equipped with multiple horizontally- or downwardly-oriented grid holes through which the feed gases flow and enter the fluidized bed, which holes may be covered by metal plates to prevent solids from weeping through grid holes and falling into the plenum below the distribution plate. The venturi is preferably engineered to be readily removable from the rest of the gasifier reactor for repair or replacement. Also provided is a fluidized bed reactor comprising the above apparatus.

Abstract: Processes and apparatuses for synthesizing a hydrocarbon by reacting a carbon-containing feedstock with an oxygen-containing gas stream having a greater molar ratio of oxygen than the feedstock to produce a first synthetic gas comprising carbon monoxide and hydrogen, reacting the first synthetic gas in a shift reaction zone to produce a shifted synthetic gas, optionally but preferably blending a recycled synthetic gas with the shifted synthetic gas to produce a second synthetic gas, reacting the second synthetic gas with a catalyst in a synthesis reaction zone to produce hydrocarbon(s) and a purge gas, passing the purge gas through a separation zone to produce a hydrogen-containing permeate stream having an increased hydrogen molar ratio compared to the purge gas and a methane-containing non-permeate stream having an increased methane molar ratio compared to the purge gas, and reacting the methane-containing non-permeate stream in a reformation zone to produce the recycled synthetic gas.

Abstract: A fine solids recycle apparatus for a fluidized bed reactor comprises an eductor connected to a dipleg extending from a cyclone connected to the reactor, wherein the fine solids particles are removed from the dipleg, mixed with an eductor gas to form an eductor gas-fine solids particles mixture, which allows the return of the fine solids particles to the fluidized bed region, whereby the fine solids is further reacted in the fluidized region to improve reaction efficiency.