Abstract: One or more embodiments of a burner panel for a metallurgical furnace is described herein. The burner panel has a body having a top surface, a bottom surface, a left surface, a right surface, and a front surface surrounding an interior burner area. A spray-cool system disposed in the interior area. A burner tube at least partially disposed in the interior burner area and extends into the front surface. The burner tube is configured to accept a burner.

Abstract: An apparatus is disclosed for a metallurgical furnace having a roof with an integrated off-gas hood. The roof has a hollow metal roof. The hollow metal roof has a top, a bottom, an outer sidewall and an inner sidewall. An opening extends from the top to the bottom and is defined by the inner sidewall. The opening is configured for one or more electrodes to pass therethrough. An enclosed space is defined between the top, the bottom, the inner sidewall and the outer sidewall. A spray-cooled system is disposed in the enclosed space and configured to spray coolant in the enclosed space on the bottom surface of the hollow metal roof. A channel having walls is disposed through the enclosed space, wherein the spray-cooled system extends between the top of the hollow metal roof and the wall of the channel.

Abstract: One embodiment is a cooling system for regulating temperature of a surface of a metallurgical furnace. The cooling system includes a plurality of spray conduits. Each spray conduit has one or more control valves and has a plurality of nozzles. A plurality of temperature sensors are disposed proximate the surface of the metallurgical furnace. A control system adjusts the control valves of the plurality of spray conduits in response to temperature information derived from the plurality of temperature sensors.

Abstract: An apparatus is disclosed for a spray-cooled roof of a tilting metallurgical furnace having a drain pump. The spray-cooled roof has a hollow metal roof section. The hollow metal roof section has an outer metal covering member, an inner metal base member spaced from and opposite the outer metal covering member, an enclosed space disposed between the outer metal covering member and the inner metal base member, and a spray-cooled system disposed in the enclosed space. An evacuation drain is fluidly coupled to the enclosed space and a pump is integrated into the spray-cooled roof and coupled to the evacuation drain.

Abstract: One or more embodiments of a burner panel for a metallurgical furnace is described herein. The burner panel has a body having a top surface, a bottom surface, a left surface, a right surface, and a front surface surrounding an interior burner area. A spray-cool system disposed in the interior area. A burner tube at least partially disposed in the interior burner area and extends into the front surface. The burner tube is configured to accept a burner.

Abstract: One or more embodiments of a burner panel for a metallurgical furnace is described herein. The burner panel has a body. The body has a front face, a first side surface, and a second side surface. Additionally, the body has a hollow extending between the first side surface, second side surface, and the front face. A middle portion of the body extends from the hollow toward the interior face. A burner tube is disposed through the middle portion of the body. The burner tube has an exterior portion having an entry and an exit disposed at the font face. An internal mounting flange extends along the first side surface and the second side surface. The body of the burner panel has no internal plumbing for cooling.

Abstract: An apparatus is disclosed for a metallurgical furnace having a roof with an integrated off-gas hood. The roof has a hollow metal roof section. The hollow metal roof section has a top and a bottom surface. The hollow metal roof section has a center opening configured for one or more electrodes to pass therethrough. An enclosed space is disposed between the top and the bottom surface. A spray-cooled system is disposed in the enclosed space and configured to spray-coolant on the bottom surface of the roof. The integrated off-gas hood has an inlet open to the center opening. The spray-cooled system is also configured to cool the integrated off-gas hood.

Abstract: One embodiment is a cooling system for regulating temperature of a surface of a metallurgical furnace. The cooling system includes a plurality of spray conduits. Each spray conduit has one or more control valves and has a plurality of nozzles. A plurality of temperature sensors are disposed proximate the surface of the metallurgical furnace. A control system adjusts the control valves of the plurality of spray conduits in response to temperature information derived from the plurality of temperature sensors.

Abstract: One or more embodiments of a burner panel for a metallurgical furnace is described herein. One or more embodiments of a burner panel for a metallurgical furnace are described herein. The sidewall burner pockets have a burner panel therein. The burner panel has a body having an interior face with burner tube disposed therethrough. The burner tube has a first portion and a second portion coupled to the first portion. The burner panel additionally has an internal mounting flange extending along the periphery of the body and overlapping the sidewall, the sidewall and internal mounting flange compressed together by a coupling.

Abstract: A sidewall for a metallurgical furnace and a metallurgical furnace having the same are described herein. In one example, a sidewall of a metallurgical furnace is provided that includes an outer wall, a hot plate and a buckstay. The hot plate is coupled in a spaced apart relation to the outer wall. The buckstay is mechanically coupled to the outer wall and the hot plate. The buckstay includes a buckstay web extending from a buckstay flange. The buckstay web includes a first end coupled to the buckstay flange, and a second end mechanically and movably coupled to the hot plate.

Abstract: An apparatus is disclosed for a split spray-cooled roof for a tilting metallurgical furnace. The split spray-cooled roof has a center, a first hollow metal roof section and a second hollow metal roof section. The first and second hollow roof sections are attached together along a prescription split line. The prescription split line having a first split line and a second split line, wherein the first split line is not aligned with the second split line and wherein the first and second split line are not aligned with the center.

Abstract: A cooling system to cool a surface of a tilting metallurgical furnace including an inner plate of the surface, a plurality of nozzles, and a drain manifold is disclosed. The inner plate has an external surface and an internal surface. The plurality of nozzles is configured to be fluidly connected to a coolant supply pipe. At least a first nozzle of the plurality of spray conduits is configured to spray coolant against the external surface of the inner plate. The drain manifold positioned to receive coolant from the external surface of the inner plate. At least a second nozzle of the plurality of nozzles is configured to spray coolant directly into the drain manifold.

Abstract: A cooling system for the distribution and collection of a fluid coolant in a metallurgical vessel used in the processing of molten materials. The cooling system comprises a distribution system including an intake manifold, a plurality of headers attached to the intake manifold, and a plurality of distribution dispensers positioned along each header. A collection system, including a collection manifold, is positioned to collect the fluid coolant. The distribution dispensers are positioned to direct the fluid coolant towards the collection manifold and utilize the majority of the kinetic energy contained within the coolant to direct the coolant towards the collection manifold.

Abstract: A cooling system for the distribution and collection of a fluid coolant in a metallurgical vessel used in the processing of molten materials. The cooling system comprises a distribution system including an intake manifold, a plurality of headers attached to the intake manifold, and a plurality of distribution dispensers positioned along each header. A collection system, including a collection manifold, is positioned to collect the fluid coolant. The distribution dispensers are positioned to direct the fluid coolant towards the collection manifold and utilize the majority of the kinetic energy contained within the coolant to direct the coolant towards the collection manifold.

Abstract: A cooling system for the distribution and collection of a fluid coolant in a metallurgical vessel used in the processing of molten materials. The cooling system comprises a distribution system including an intake manifold, a plurality of headers attached to the intake manifold, and a plurality of distribution dispensers positioned along each header. A collection system, including a collection manifold, is positioned to collect the fluid coolant. The distribution dispensers are positioned to direct the fluid coolant towards the collection manifold and utilize the majority of the kinetic energy contained within the coolant to direct the coolant towards the collection manifold.

Abstract: A slag retainer for protecting a water-cooled furnace element through the use of an elongate metal member which extends from inside the furnace, through the furnace wall and into the cooling water of the furnace element so that the insert can be continuously cooled and collected and retain a protective mass of slag.