Patents Assigned to Tecogen, Inc.
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Patent number: 11936327Abstract: A hybrid power-generator system includes an engine, an electric generator, first and second rectifiers, first and second DC-DC voltage converters, a DC bus, an inverter, and one or more controllers. The system provides a unique method of joining two power sources such that the relative proportion utilized can be changed to any value seamlessly, such as to avoid daily and/or seasonal variations in utility charges. Since the AC output portion of the circuit is independent of the utility grid, power can be supplied at variable frequencies to motor loads with significant positive impacts in load efficiency. Power increases required by the load(s) that occur rapidly can utilize the electrical grid to assist for the brief transient, allowing the engine, which is maintained at a fixed and wide-open-throttle position, to continue operation and in a more gradual process to resume its blend target for power generation.Type: GrantFiled: June 23, 2022Date of Patent: March 19, 2024Assignee: Tecogen Inc.Inventors: Joseph Gehret, Robert A. Panora, Jian Wen
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Patent number: 10774724Abstract: An exhaust aftertreatment system includes a first stage catalytic converter, a second stage catalytic converter, and a conduit extending from the first stage catalytic converter to the second stage catalytic converter. The conduit passes through an exhaust gas intercooler, between the first and second stage catalytic converts, that reduces the temperature of the exhaust to about 300° F. to about 500° F. Air is ejected into the exhaust conduit to increase the oxygen concentration in the exhaust before it passes through the second stage catalytic converter. The air can be ejected from an air ejection conduit that extends to an engine charger compressor or a compressed air conduit that extends from the engine charger compressor, such as a turbo charger and/or a supercharger, to the engine. A gas particulate filter can be disposed in the exhaust conduit or it can be integrated with the second stage catalytic converter, for example as a catalyzed gas particulate filter.Type: GrantFiled: April 25, 2017Date of Patent: September 15, 2020Assignee: Tecogen, Inc.Inventors: Ahmed F. Ghoniem, Robert Panora, Jean Roy, Joseph Gehret
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Patent number: 10774720Abstract: An exhaust aftertreatment system includes a first catalytic converter, an oxidation catalyst including a storage catalyst, an air injector, and a cooling unit. The exhaust aftertreatment system is fluidly coupled to an output of a spark-ignited internal combustion engine that operates in the rich regime during acceleration and the lean regime during deceleration. In one aspect, the storage catalyst stores ammonia produced while the engine operates in the rich regime. The stored ammonia reacts with nitrogen oxide compounds produced when the engine operates in the lean regime. In another aspect, the nitrogen oxide compounds react with ammonia produced while the engine operates in the rich regime.Type: GrantFiled: November 1, 2017Date of Patent: September 15, 2020Assignee: Tecogen, Inc.Inventors: Ahmed F. Ghoniem, Jean Roy
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Patent number: 9995195Abstract: Systems and methods of reducing the emissions of vehicles having a spark ignited internal combustion engine are provided. When the exhaust temperature is less than a set point temperature, the oxygen concentration of the exhaust is increased as the exhaust passes from a first stage catalytic converter to a second stage catalytic converter. The increased oxygen content of the exhaust improves the removal efficiency of carbon monoxide and/or hydrocarbons at the second stage catalytic converter without (or with minimal) reforming nitrogen oxide compounds. The oxygen concentration of the exhaust is not increased when the exhaust temperature is greater than the set point temperature.Type: GrantFiled: April 4, 2016Date of Patent: June 12, 2018Assignee: Tecogen Inc.Inventor: Jean Roy
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Patent number: 9956526Abstract: A poison-resistant catalytic converter includes a washcoat having a support material comprised of titania and/or silica and a plurality of platinum group metal particles disposed in the support material. The washcoat is disposed on a substrate having a plurality of cells that define respective apertures. The catalytic converter is resistant to poisoning from sulfur and phosphorous compounds while operating at low temperatures. Applications include spark ignited internal combustion engines in combined heat and power systems, vehicles, combustion turbines, boilers and other applications for utilities, industry and vehicle emissions control.Type: GrantFiled: March 24, 2016Date of Patent: May 1, 2018Assignee: Tecogen Inc.Inventors: Jean Roy, Robert Panora, Daniel Ott, David Wallace
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Patent number: 9856767Abstract: Methods and apparatus for removing undesired pollutants from exhausts streams of spark-ignited internal-combustion engines in vehicles while producing electrical energy as a byproduct. The apparatus includes a reduction catalyst, a thermoelectric generator (TEG), and an oxidation catalyst. The TEG cools the exhaust stream and generates electricity. The exhaust stream is oxygenated after passing through the TEG and prior to passing through the oxidation catalyst.Type: GrantFiled: November 20, 2015Date of Patent: January 2, 2018Assignee: Tecogen, Inc.Inventor: Jean Roy
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Patent number: 9702306Abstract: A system and method for controlling an internal combustion engine and electrical inverter system for powering a load, including controlling the operation of a spark-ignited internal combustion engine prime mover used in generation of electrical power by way of a generator. A microprocessor (e.g., DSP) controlled circuit taking engine speed input from an engine speed signal is used to control the operation of the internal combustion engine prime mover so that it is preferably operated substantially at wide open throttle.Type: GrantFiled: October 13, 2015Date of Patent: July 11, 2017Assignee: Tecogen Inc.Inventors: Joseph Gehret, Jean Roy, Jian Wen
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Patent number: 9631534Abstract: An assembly and method for reducing nitrogen oxides, carbon monoxide, hydrocarbons and hydrogen gas in exhausts of internal combustion engines and simultaneously generating electrical power, wherein the exhaust is acted upon in a first stage catalytic converter and is at least in part passed through a thermoelectric generator for production of electrical power. The exhausts are thereafter directed to a second stage catalytic converter.Type: GrantFiled: September 14, 2012Date of Patent: April 25, 2017Assignee: Tecogen Inc.Inventors: Jean Roy, Robert A. Panora, Joseph B. Gehret, Ranson Roser
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Patent number: 9470126Abstract: A system for reducing ammonia in exhaust gas generated from a lean burn internal combustion engine includes an oxidation catalyst, a selective reduction catalyst (SCR), a cooling unit, and a three-way catalyst. Exhaust gas generated by the engine passes through the oxidation catalyst to oxidize carbon monoxide from the exhaust gas to form carbon dioxide. Nitrous oxide (NOx) compounds in the exhaust gas are reduced in the SCR to form nitrogen and water. The exhaust gas is then cooled in a cooling unit and then passed over the three-way catalyst. The three-way catalyst causes ammonia in the cooled exhaust stream to react to form less harmful compounds, such as nitrogen and water.Type: GrantFiled: May 26, 2015Date of Patent: October 18, 2016Assignee: Tecogen Inc.Inventors: Joseph B. Gehret, Robert Panora, Ranson Roser, Jean P. Roy
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Patent number: 9121326Abstract: An assembly and method for reducing nitrogen oxides, carbon monoxide and hydrocarbons in exhausts of internal combustion engines, wherein the exhaust is acted upon in a first stage catalytic converter. A first portion of the first stage catalytic converter output is cooled and a second portion of the catalytic converter output is not cooled. The cooled and not cooled exhausts are united and directed to a second stage catalytic converter. Air is injected into a selected one of (1) the not cooled exhaust prior to the juncture thereof with the cooled exhaust, and (2) the combined cooled and not cooled exhausts after the juncture thereof.Type: GrantFiled: November 12, 2013Date of Patent: September 1, 2015Assignee: Tecogen Inc.Inventors: Joseph B. Gehret, Robert A. Panora, Ranson Roser
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Publication number: 20140196438Abstract: An assembly and method for reducing nitrogen oxides, carbon monoxide and hydrocarbons in exhausts of internal combustion engines, wherein the exhaust is acted upon in a first stage catalytic converter. A first portion of the first stage catalytic converter output is cooled and a second portion of the catalytic converter output is not cooled. The cooled and not cooled exhausts are united and directed to a second stage catalytic converter. Air is injected into a selected one of (1) the not cooled exhaust prior to the juncture thereof with the cooled exhaust, and (2) the combined cooled and not cooled exhausts after the juncture thereof.Type: ApplicationFiled: November 12, 2013Publication date: July 17, 2014Applicant: Tecogen, Inc.Inventors: Joseph B. Gehret, Robert A. Panora, Ranson Roser
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Patent number: 8578704Abstract: An assembly and method for reducing nitrogen oxides, carbon monoxide and hydrocarbons in exhausts of internal combustion engines, wherein the exhaust is acted upon in a first stage catalytic converter. A first portion of the first stage catalytic converter output is cooled and a second portion of the catalytic converter output is not cooled. The cooled and not cooled exhausts are united and directed to a second stage catalytic converter. Air is injected into a selected one of (1) the not cooled exhaust prior to the juncture thereof with the cooled exhaust, and (2) the combined cooled and not cooled exhausts after the juncture thereof.Type: GrantFiled: June 16, 2010Date of Patent: November 12, 2013Assignee: Tecogen, Inc.Inventors: Joseph B. Gehret, Robert A. Panora, Ranson Roser
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Patent number: 7243017Abstract: A method for controlling internal combustion engine emissions, including the steps of reading signals from sensors in an engine exhaust manifold and catalytic converter exhaust, an upstream one of the sensors being provided with an air-fuel mixture setpoint, comparing signal values with previous average values and automatically adjusting the air-fuel mixture set point to vary the fuel mixture fed to the engine.Type: GrantFiled: June 8, 2006Date of Patent: July 10, 2007Assignee: Tecogen, Inc.Inventor: Joseph B. Gehret, Jr.
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Patent number: 7239034Abstract: A combined heat and AC power generating system is disclosed having black start capability for the full time, simultaneous production of both electricity and heat. Heat generated within the system is captured and used for heating applications such as heating building air and tap water. The power generating system comprises an engine, generator, rectifier, variable frequency drive inverter, and inverter control electronics. The system provides improved efficiency and prolonged engine life by always operating the engine with its throttle fully open to obtain maximum efficiency and the engine is normally operated near its stall point. In this operating state the inverter control electronics adjust the power output from the inverter to control the speed of the engine. This is done by increasing the power output from the inverter when the power drawn by the load decreases. This causes the engine to operate closer to its stall point and it slows down.Type: GrantFiled: March 11, 2005Date of Patent: July 3, 2007Assignee: Tecogen, Inc.Inventor: Joseph B. Gehret, Jr.
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Patent number: 5363749Abstract: A microwave radiation source is introduced into a fry basket within the fry tank of a deep fat fryer to reduce the cooking time of food products within the fry basket. Microwave energy is generated outside the fry tank and coupled into the fry basket by a microwave tuned transition, waveguide and antenna. Microwave chokes seal the basket top cover and microwave antenna to basket interface to confine the microwave energy to the fry basket. An electrical safety interlock prevents generation of microwave energy unless the fry basket is sealed.Type: GrantFiled: September 7, 1993Date of Patent: November 15, 1994Assignee: Tecogen, Inc.Inventors: James R. Hurley, Paul J. Childs, Timothy J. Norman
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Patent number: 5333539Abstract: A microwave radiation source is introduced into a fry basket within the fry tank of a deep fat fryer to reduce the cooking time of food products within the fry basket. Microwave energy is generated outside the fry tank and coupled into the fry basket by a microwave tuned transition, waveguide and antenna. Microwave chokes seal the basket top cover and microwave antenna to basket interface to confine the microwave energy to the fry basket. An electrical safety interlock prevents generation of microwave energy unless the fry basket is sealed.Type: GrantFiled: November 10, 1993Date of Patent: August 2, 1994Assignee: Tecogen, Inc.Inventors: James R. Hurley, Paul J. Childs, Timothy J. Norman
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Patent number: 5315981Abstract: A method for converting a diesel engine to a natural gas fueled engine, the method comprising the steps of providing new cam profiles on a cam shaft portion of the diesel engine, the new cam profiles being operative to close intake valves of cylinder heads of the engine during intake strokes, operative to close exhaust valves of the cylinder heads, and operative no earlier than the exhaust valves closures to open associated intake valves, modifying portions of the cylinder heads to adapt the cylinder heads to accept spark plugs, fixing spark plugs in the cylinder heads, providing means for conveying natural gas fuel to the intake valves, providing a blower for supplying air under pressure to the intake valves, and providing an after-cooler for cooling the air supplied by the blower prior to the air reaching the intake valves.Type: GrantFiled: August 18, 1992Date of Patent: May 31, 1994Assignee: Tecogen Inc.Inventor: Tze-Ning Chen
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Patent number: 5291668Abstract: This invention relates to a heated steam atmosphere drying system comprising dryer in combination with an exhaust recompression system which is extremely energy efficient and eliminates dangers known to air dryers. The system uses superheated steam as the drying medium, which recirculated through the system where its heat of evaporation and heat of compression is recovered, thereby providing a constant source of heat to the drying chamber. The dryer has inlets whereby feedstock and superheated steam are fed therein. High heat transfer and drying rates are achieved by intimate contact of the superheated steam with the particles being dried The dryer comprises a vessel which enables the feedstock and steam to enter recirculate together. When the feedstock becomes dry it will exit the dryer with the steam and become separated from the steam through the use of a curvilinear louver separator (CLS). The CLS enables removal of fine and ultrafine particles from the dryer.Type: GrantFiled: April 3, 1992Date of Patent: March 8, 1994Assignee: Tecogen, Inc.Inventors: Frederick E. Becker, Leo A. Smolensky, Edward F. Doyle, Francis A. DiBella
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Patent number: 5245977Abstract: A flow proportioning mixer is provided for mixing gaseous fuel and air, the mixer having therein a gas chamber adapted to discharge the gaseous fuel to a mixing channel, an air chamber adapted to direct the air into the mixing channel to mix with the fuel, a plunger reciprocally mounted in the mixing channel to define an annular passage in the channel, a pressure regulator for maintaining the pressure of the gas in the gas chamber and the air in the air chamber at a selected ratio, and a motor responsive to an engine exhaust content sensor to move the plunger in the mixing channel.Type: GrantFiled: July 3, 1991Date of Patent: September 21, 1993Assignee: Tecogen, Inc.Inventors: Tze-Ning Chen, Richard Mastronardi
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Patent number: 5240575Abstract: This invention presents an NO.sub.x environment effective reduction apparatus comprising a sulfur tolerant coronal-catalyst such as high dielectric coronal-catalysts like glass wool, ceramic-glass wool or zirconium glass wool and method of use. In one embodiment the invention comprises an NO.sub.x reduction apparatus of sulfur tolerant coronal-catalyst adapted and configured for hypercritical presentation to an NO.sub.x bearing gas stream at a minimum of at least about 75 watts/cubic meter.Type: GrantFiled: January 23, 1992Date of Patent: August 31, 1993Assignee: Tecogen Inc.Inventors: Virendra K. Mathur, Ronald W. Breault, Christopher R. McLarnon, Frank G. Medros