Abstract: Evaluation results are shown in Table 1. The embodiments 1-9 possess a high thermal conductivity and high bonding strength. However, the thermal conductivity has dropped in the comparative examples 1, 2 and 4 with a low surface area ratio and in the comparative example 3 with a high surface area ratio. The comparative example 2 with a low projection height has a low bonding strength, and the comparative example 3 with a high projection height has a drop in the thermal conductivity. The thermal conductivity has declined in the comparative example 1 with relatively few projections, and the thermal conductivity has declined in the comparative example 4 with many projections. The comparative example 5 with no projections and having a rough casting surface does not have sufficient bonding strength.

Abstract: A cylinder liner for insert casting which is excellent in heat conductivity with a cylinder block is provided, the cylinder liner for insert casting of the present invention comprising a cylinder liner for insert casting 2 which is formed with projections 5 with heights of 0.3 to 1.2 mm and undercut parts 6 in a ratio of 20 to 80/cm2 on an outer circumferential surface 4 over which, in turn, a thermally sprayed layer 7 is covered, wherein the thermally sprayed layer 7 is comprised of a ferrous material and wherein a ratio of a surface area of a thermally sprayed layer 7 surface at a certain region on the outer circumferential surface 4 of the liner with an area of the region is 12 to 23. The thermally sprayed layer preferably has a thickness of 0.01 to 0.2 mm. The thermally sprayed layer is preferably formed using a wire shaped thermal spraying material.

Abstract: A cylinder liner has an upper portion and a lower portion with respect to an axial direction of the cylinder liner. A high thermal conductive film is provided on an outer circumferential surface of the upper portion. A low thermal conductive film is provided on an outer circumferential surface of the lower portion. The cylinder liner reduces temperature difference of a cylinder along its axial direction.

Abstract: The present invention provides a cylinder liner excellent in adhesion and heat conductivity with a cylinder block. The cylinder liner 1 of the present invention is formed from cast iron or steel. The cylinder liner 1 is formed with a thermal sprayed coated film 6 at its outer circumferential surface 3 and top surface 4. As the thermal sprayed material, Al, an Al alloy, Fe, an Fe alloy, Zn, a Zn alloy, Cu, a Cu alloy, etc. is used. The cylinder liner 1 is cast around a cylinder block formed from an aluminum alloy or other light alloy, by insert casting, at its outer circumferential surface 3, top surface 4, and bottom surface 5. The cylinder liner 1 is chamfered at the connecting edges of its top surface 4 and inner circumferential surface 7. The thermal sprayed coated film 6 is preferably formed at the top surface 4 part to extend over the chamfering part.

Abstract: A cylinder liner for insert casting used in a cylinder block is provided. The cylinder liner includes an outer circumferential surface having a plurality of projections. Each projection has a constricted shape. A film of a metal material is formed on the outer circumferential surface and the surfaces of the projections. As a result, the cylinder liner ensures sufficient bond strength with the casting material of a cylinder block, and sufficient thermal conductivity with the cylinder block.

Abstract: An insert casting structure includes a cylinder liner made of cast iron and inserted within aluminum alloy through insert casting and having a plurality of projections on an outer circumferential surface of the cylinder liner, wherein when the thickness of a cast iron portion to the base of the projection is set as L1, and the thickness of an integrated piece made up of the cast iron portion and an aluminum alloy portion is set as L2, the thermal conductivity is 35 to 80 W/mK when measured under the condition of L1/L2=0.45.

Abstract: A cylinder liner for insert casting and a method for manufacturing the cylinder liner are provided. The cylinder liner and the method are applied to cylinder blocks and improve the adherence and the bonding strength with a cylinder block material in a favorable manner. The cylinder liner satisfies the following requirements: (i) the height of projections 1P is in a range between 0.5 mm and 1.0 mm, inclusive; (ii) the number of the projections 1P is in a range between 5 and 60, inclusive, per cm2 on the outer circumferential surface; (iii) the area ratio of regions each encircled by a contour line of a height of 0.4 mm is in a range between 10% and 50%, inclusive; (iv) the area ratio of regions each encircled by a contour line of a height of 0.2 mm is in a range between 20% and 55%, inclusive; (v) the region each encircled by a contour line of the height of 0.4 are independent from each other; and (vi) the area of the regions each encircled by a contour line of the height of 0.4 mm is in a range between 0.

Abstract: Disclosed are an insert of pour-around die casting, which is incorporated by an aluminum alloy die casting and has an organic film formed on the surface of the insert, wherein the organic film contains a higher fatty acid ester, a petroleum sulfonate and a mineral oil and has a thickness of from 0.5 to 2 &mgr;m, a rust preventive oil used therefor, and a method for incorporating the insert with an aluminum alloy die casting.

Abstract: The present invention provides a cast iron component for enveloped casting which is characterized by that the cast iron component has a surface to which enveloped casting is applied and which has a surface roughness such that a maximum height Ry is from 65 to 260 &mgr;m and a mean spacing of profile irregularities Sm is from 0.6 to 1.5 mm; an enveloped casting product using it; and a method for its production.