Patents Assigned to The Charles Machine Works, Inc.
  • Patent number: 11401750
    Abstract: A telemetry pipe system used to transmit a beacon signal through a drill string. The system comprises a plurality of pipe sections joined end-to-end to form the drill string, each pipe section having an inner tube made from a conductive material. The system further comprises a plurality of connectors. Each connector is installed within a pipe joint formed between adjoining pipe sections. The connector comprises an elongate spine and a bristle assembly supported on each end of the spine. The spine and bristle assemblies are each made of a conductive material. The spine extends between adjacent pipe sections within the pipe joint such that each bristle assembly is conductively engaged with adjacent inner tubes. The inner tubes and connectors form a conductive path within the drill string for transmitting the beacon signal through the drill string.
    Type: Grant
    Filed: September 18, 2020
    Date of Patent: August 2, 2022
    Assignee: The Charles Machine Works, Inc.
    Inventor: Floyd R. Gunsaulis
  • Patent number: 11396734
    Abstract: A system for uncovering a trench. The system comprises several subsystems, including a work machine and a frame for providing a seal with the surface to be trenched with a saw blade contained therein. The blade is supported on a hub which is slidably movable relative to the frame by operation of a linear actuator, which may be a hydraulic cylinder or the like. The vertical location of the blade within the frame is continuously adjustable to create a deeper or shallower trench. A monitoring system is provided to monitor the vertical location from an operator station.
    Type: Grant
    Filed: September 20, 2019
    Date of Patent: July 26, 2022
    Assignee: The Charles Machine Works, Inc.
    Inventors: Cody L. Sewell, Michael C. Ruhl, David R. Bazzell, Vernon T. Stellman, Steven P. Seabolt, Andrew A. Schuermann
  • Patent number: 11391406
    Abstract: A system for repairing an underground pipeline using a light source. A resin soaked tubular liner is inverted within an underground liner. A tubular bladder is subsequently inflated within the tubular liner. A pull line is attached to a free end of the bladder. The light source is attached to the pull line. The bladder pulls with the pull line and light source into the liner as the bladder is inverted within the liner. The light source is subsequently activated and separated from the pull line. The light source is then pulled through the bladder and liner, curing the liner as it moves.
    Type: Grant
    Filed: November 11, 2020
    Date of Patent: July 19, 2022
    Assignees: The Charles Machine Works, Inc.
    Inventors: Peder Dahl-Nielsen, Per Lundgren, Cory J. Steckmann, Aidan F. Kelly, Douglas Ronald Warren
  • Patent number: 11391100
    Abstract: A sensor assembly supported on a horizontal directional drilling machine adjacent a magazine. The magazine includes a plurality of vertical columns configured to store a plurality of pipe sections. The sensor assembly comprises an elongate tower that suspends a rigid support structure above the plurality of columns. The rigid support structure includes a sensor housing that carries a plurality of proximity sensors. The proximity sensors correspond with the columns in one-to-one relationship. The proximity sensors measure values indicative of the number of pipe sections contained within each column and transmit the measured values to a processor included in the drilling machine.
    Type: Grant
    Filed: August 19, 2020
    Date of Patent: July 19, 2022
    Assignee: The Charles Machine Works, Inc.
    Inventors: Max A. Metcalf, Taylor C. Culpepper
  • Patent number: 11377819
    Abstract: A cruise control system for work machines. The system comprises one or more levers for controlling the velocity of the work machine and one or more magnet assemblies. The magnet assemblies comprise means of overcoming the neutral bias of a control lever so that the velocity of the work machine may be maintained without manual input from the operator. The magnets may act directly upon a control lever or a surface adjacent a control lever. Additional controls may be employed to set a maximum cruising speed for the work machine when cruise control is engaged.
    Type: Grant
    Filed: March 1, 2021
    Date of Patent: July 5, 2022
    Assignee: The Charles Machine Works, Inc.
    Inventors: Brant D. Kukuk, Christopher Trimble
  • Patent number: 11359444
    Abstract: A horizontal directional drilling system. The system has a pilot drill and an exit side drill, with a drill string extending between them. A backreamer is positioned between the drills to enlarge a borehole. The pilot drill pulls and rotates the backreamer. The exit side drill adds segments to the product pipe and pushes the product pipe into the enlarged borehole. The exit side drill is equipped with a rotational disconnect. The disconnect is engaged to allow torque transfer between a motor and a spindle when adding segments to the product pipe. The disconnect is disengaged to prevent torque transfer between the motor and the spindle when pushing the product pipe into the enlarged borehole.
    Type: Grant
    Filed: January 9, 2020
    Date of Patent: June 14, 2022
    Assignee: The Charles Machine Works, Inc.
    Inventors: David L. Horst, B J Burky, Tim Casey, Richard B. Gentry, Stuart Riggenbach, Aaron Edward Traxler
  • Patent number: 11319797
    Abstract: A lid for use with a downhole tool configured to house a beacon. The lid has an exterior and interior surface. A board is attached to the interior surface of the lid and electronic hardware is positioned between the board and the interior surface of the lid. The electronic hardware includes a pressure sensor. The pressure sensor is installed within the lid so that it is communicable with the exterior surface of the lid. When the downhole tool is positioned within an underground borehole, the pressure sensor measures the fluid pressure of any fluid surrounding the downhole tool. Measurements taken by the pressure sensor are transmitted to the beacon housed within the downhole tool. The beacon subsequently transmits such measurements to a tracker located at the ground surface.
    Type: Grant
    Filed: May 19, 2020
    Date of Patent: May 3, 2022
    Assignee: The Charles Machine Works, Inc.
    Inventors: Larry G. Morse, Mark R. Marston
  • Patent number: 11306580
    Abstract: A tracking system for communicating a location of a beacon in order to drill a bore path. The beacon is carried by a drill string in a drilling operation. Above-ground trackers are arranged in a path to define an intended underground bore path. The trackers form a multi-node mesh network in communication with a display unit at a drilling rig. A drilling operator guides the drill string in response to tracking data sent from the tracking system.
    Type: Grant
    Filed: October 26, 2020
    Date of Patent: April 19, 2022
    Assignee: The Charles Machine Works, Inc.
    Inventors: Brent W. Perteet, Scott B. Cole, Brian K. Bailey, Brian J. Schrock
  • Patent number: 11293165
    Abstract: A detection system used to alert an operator of a work machine of humans or objects dangerously close to the machine or a work tool attached to the machine. The detection system uses one or more cameras to capture images of an area surrounding the machine. The captured images are displayed on an interface electronically connected to a processor. Prior to operation, one or more zones surrounding the work tool or work machine are defined and projected on the images displayed on the interface. The processor analyzes the images captured by the cameras and determines if a characteristic of a predetermined object is within one or more of the identified zones. If the processor determines the characteristic of the predetermined object is within one of the zones, the processor will identify the object on the display and trigger a warning system to alert to the operator to take necessary precautions.
    Type: Grant
    Filed: July 3, 2019
    Date of Patent: April 5, 2022
    Assignee: The Charles Machine Works, Inc.
    Inventors: Richard F. Sharp, Michael Avitabile, Ryan Chilton, Benjamin Hastings, David C. Conner
  • Patent number: 11225840
    Abstract: A pipe assembly has a hollow inner member nested within a hollow outer member. A series of pipe assemblies are connected end-to-end to form a dual-member drill string useful in horizontal directional drilling operations. The drill string has mutually exclusive first and second fluid paths. Fluid seals, interposed between adjacent inner members of the string, isolate the first fluid path from the second fluid path. Compressed air is delivered into the first fluid path from above ground level, and routed to an underground boring tool. The expelled air and spoils are returned to above ground level by way of the second fluid path. One or more baffle elements are supported on the drill string adjacent the boring tool. The baffle elements are configured to prevent compressed air and spoils from flowing between the walls of the borehole and the drill string.
    Type: Grant
    Filed: May 16, 2019
    Date of Patent: January 18, 2022
    Assignee: The Charles Machine Works, Inc.
    Inventor: Floyd R. Gunsaulis
  • Patent number: 11208851
    Abstract: A system for connecting a drill bit and pipe puller to a drill string. The system includes a downhole tool having an internal cavity and a through-hole in its wall. A coupler may be slidingly received in the cavity and connected using one or more fasteners which interconnect a groove in the coupler to the wall of the downhole tool. Fasteners used may be screws or bolts interconnecting the wall of the tool with radial holes in the coupler. Alternatively, bolts may interconnect the wall with a circumferential groove on the coupler. A drill bit may be threaded into the coupler. The coupler allows drill bits and other tools to be connected and disconnected from a downhole tool without unthreading the drill bit.
    Type: Grant
    Filed: August 5, 2019
    Date of Patent: December 28, 2021
    Assignee: The Charles Machine Works, Inc.
    Inventors: Greg L. Slaughter, Jr., Travis W. Woodson, Joseph G. Greenlee
  • Patent number: 11204437
    Abstract: An antenna arrangement. The arrangement uses four conductive loops, each within a distinct plane from the other conductive loops. The four conductive loops have a common center point. Each loop is within a dipole magnetic field, and detects a component thereof. By balancing the signals received between matched pairs of the conductive loops, the difference between the signals can be used to guide the antenna arrangement to a null point—that is—a point in the magnetic field where each pair of conductive loops is balanced. The antenna arrangement can further be used to determine the depth of the dipole field source using the magnitude of the field.
    Type: Grant
    Filed: November 4, 2019
    Date of Patent: December 21, 2021
    Assignee: The Charles Machine Works, Inc.
    Inventors: Scott B. Cole, Klayton Day Jones, David R. Brown
  • Patent number: 11185803
    Abstract: The present invention is directed to a drilling fluid reclaimer. The reclaimer has at least one adjustable screen assembly for providing a leveling filter for reclaimed drill fluid. Used drill fluid is placed at the screen assembly at the front the of the screen assembly. The at least one screen is vibrated to separate large particulate matter from liquid drilling fluid. A second screen is provided for additional filtering. Large particulate matter is expelled by a chute at the back of the screen assembly. Drilling fluid passing through the screen is “reclaimed” for use with a drilling system.
    Type: Grant
    Filed: July 24, 2019
    Date of Patent: November 30, 2021
    Assignee: The Charles Machine Works, Inc.
    Inventors: Cody L. Sewell, Brant Douglas Kukuk
  • Patent number: 11173432
    Abstract: The present invention is directed to a drilling fluid reclaimer. The reclaimer has at least one adjustable screen assembly for providing a leveling filter for reclaimed drill fluid. Used drill fluid is placed at the screen assembly at the front the of the screen assembly. The at least one screen is vibrated to separate large particulate matter from liquid drilling fluid. A second screen is provided for additional filtering. Large particulate matter is expelled by a chute at the back of the screen assembly. Drilling fluid passing through the screen is “reclaimed” for use with a drilling system.
    Type: Grant
    Filed: February 19, 2020
    Date of Patent: November 16, 2021
    Assignee: The Charles Machine Works, Inc.
    Inventors: Cody L. Sewell, Brant Douglas Kukuk
  • Patent number: 11156039
    Abstract: A pipe shuttle for moving a pipe segment from an operating position to a pipe box. The pipe shuttle has a pair of gripper arms flanking a cradle. The cradle has a spring-loaded pad that has a concave surface for holding a pipe segment. As the pipe shuttle moves from underneath a pipe box to near a cradle, rollers are positioned to engage a guide plate. When the shuttle is underneath the pipe box, the rollers engage the guide plate to keep the cradle open. When moved towards an operating position, the rollers no longer engage the guide plate and cause grippers to close on the pipe segment. The spring-loaded pad allows the pipe shuttle to be moved relative to the pipe segment when the pipe segment is in its operating position.
    Type: Grant
    Filed: May 10, 2019
    Date of Patent: October 26, 2021
    Assignee: The Charles Machine Works, Inc.
    Inventor: Rick G. Porter
  • Patent number: 11131418
    Abstract: An assembly for relining a junction between a branch pipeline and a main pipeline comprises a seal installation device capable of moving within the main pipeline to the junction. The seal installation device includes a curable seal for being placed and pressed onto the junction and optionally for extending into the branch pipeline. The assembly further comprises a light curing device for being introduced into the seal installation device within the main pipeline and the branch pipeline for curing the seal.
    Type: Grant
    Filed: January 8, 2018
    Date of Patent: September 28, 2021
    Assignee: The Charles Machine Works, Inc.
    Inventors: Mogens Pagter Rasmussen, Bent Sloth Rasmussen, Anna Amalie Larsen
  • Patent number: D930713
    Type: Grant
    Filed: November 14, 2019
    Date of Patent: September 14, 2021
    Assignee: The Charles Machine Works, Inc.
    Inventors: Cole J. Rush, Vernon T. Stellman
  • Patent number: D944815
    Type: Grant
    Filed: August 1, 2019
    Date of Patent: March 1, 2022
    Assignee: The Charles Machine Works, Inc.
    Inventor: Brant D. Kukuk
  • Patent number: D944816
    Type: Grant
    Filed: August 1, 2019
    Date of Patent: March 1, 2022
    Assignee: The Charles Machine Works, Inc.
    Inventor: Brant D. Kukuk
  • Patent number: D951276
    Type: Grant
    Filed: January 4, 2021
    Date of Patent: May 10, 2022
    Assignee: The Charles Machine Works, Inc.
    Inventors: Brian J. Schrock, Jeffrey D. Barnes