Abstract: A perforating gun for perforating a section of a well casing in which a plurality of explosive charge units are mounted on an elongated mounting strip in a pattern corresponding to the desired pattern of perforations in the well casing. The areas of the mounting strip that receive the charge units have a greater width than the remaining areas of the strip to provide an increased support surface for the charge units. Each charge unit is formed by a case connected to a cap to provide a housing for the explosive. The cap is crimped to the case to prevent premature detonation of the explosive.

Abstract: A shock-resistant electronic circuit assembly (10) is provided in which an electronic circuit is encased in an encapsulation (14) that engages a surrounding enclosure (18, 22) in shock-dispersing contact therewith. The encapsulation may have a plurality of edges (16, 16a, 16b), fins (24) or bosses (70) that bear against the enclosure. The encapsulation may include a shock-absorbing material (14f) disposed against the enclosure to protect the circuit against vibrations and a structural support material (14e) to protect the circuit against stress. The circuit assembly (10) may contain a capacitor (34) for storing an electrical signal and timing circuitry for releasing the stored energy after a predetermined delay. The circuit assembly (10) may be part of a transducer-circuit assembly (55) that includes a transducer module (58) for converting shock wave energy into electrical energy for the electronic circuit, and the released energy may be converted into a detonation initiation signal.

Abstract: A manifold (130) is configured to have a body portion (131) having at least one initiation port (132) for receiving an initiation device and at least one tapered boss (138) mounted on the body portion (131). The boss (138) has an elliptical cross-sectional configuration and a boss bore (140) for receiving a fuse or linear explosive charge (16) and it communicates with the initiation port (132). There is a clamp member (160) having an aperture (164) dimensioned and configured to generally conform to the boss (138), and tension means such as a set of bolts (166) for urging the clamp member (160) towards the manifold (130). There may be a bushing material (121) on the boss. The manifold (130) may be coupled to a separation device (23) that includes a frangible joint (24) through which is disposed an expansion member (110).

Abstract: A semiconductor bridge igniter device (10) having integral voltage anti-fuse protection provides an electric circuit including a firing leg and, optionally, a monitor leg. The firing leg comprises semiconductor pads (14a, 14b) separated and connected by a bridge (14c) and having metallized lands (16a, 16b) disposed over the pads (14a, 14b) so that an electrical potential applied across the metallized lands (16a, 16b) will cause sufficient current to flow through the firing leg of the electric circuit to release energy at the bridge (14c). A dielectric layer (15) is interposed within the firing leg and has a breakdown voltage equal to a selected threshold voltage (V.sub.th) and therefore provides protection against the device functioning at voltages below the threshold voltage (V.sub.th). A continuity monitor leg of the electric circuit is comprised of either a fusible link (34) or a resistor (36) disposed in parallel to the firing leg.

Abstract: An improved cast explosive charge and a method of manufacturing said cast explosive charges utilizing an automated assembly system. The explosive charges are produced by combining two elongate cast segments, thereby abutting an exterior surface of one segment, formed by explosive material into an exterior surface of a second segment formed by explosive material, and attaching the cast segments together with wrapping material. The cast explosive charge produced by this method of manufacturing exhibits a markedly improved detonation velocity.

Abstract: An explosive particle-containing carrier material (24b) and a fully jacketed finished explosive material (33, 33') containing it, e.g., detonating cord, are produced in a high-speed continuous process by impregnating an absorbent carrier material such as cotton yarn (14) with a solution (12) of an explosive. Explosive particles (46) are precipitated from solution within the solution-impregnated carrier material (20) either by contacting the latter with a non-solvent fluid and/or subjecting it to flash evaporation under a vacuum. Rapid precipitation yields superfine explosive crystals (particles 46) within the carrier material (24b). Residual liquid non-solvent and/or solvent is removed from the carrier material, which may be encased in a plastic cover (38, 38') to provide a finished article (33, 33').

Abstract: An electronic delay circuit (10) for use in a detonator (100) has a switching circuit (20) and a timer circuit (22). Switching circuit (20) controls the flow of a stored charge of electrical energy from a storage capacitor (12) to a bridge initiation element such as a semiconductor bridge (18) or a tungsten bridge. The timing of the release of this energy is controlled by timer circuit (22). Switching circuit (20) is an integrated, dielectrically isolated, bipolar CMOS (DI BiCMOS) circuit, whereas timer circuit (22) is a conventional CMOS circuit. The use of a DI BiCMOS switching circuit allows for greater efficiency of energy transfer from the storage capacitor (12) to the semiconductor bridge (18) than has previously been attained.

Abstract: An electronic delay circuit (10) useful for the delayed initiation of detonators illustrates several novel features that may be combined, including a novel oscillator (34), a programmable timer circuit (32) and a run control circuit (46). The oscillator (34) generates a clock signal determined by the rate of discharge of a capacitor (34a) relative to a reference voltage REF. A second capacitor (34b) is charged to a voltage that exceeds REF, and when the first capacitor (34a) falls below REF, an internal signal is generated and the capacitors are switched, so that the first capacitor gets charged while the second is discharged. A latch (34f) produces clock pulses in response to the internal signals. The programmable timer circuit (32) includes a ripple counter (38) and a program bank (40) that loads a count in the counter upon initialization.

Abstract: A sealing device (30) is provided for sealing the interior of a pressure vessel such as the containment tube (20) of a separation device (8). The sealing device may comprises a detonation manifold (130, 230 or 330) having a body portion (31) having at least one initiation port (32) for receiving a secondary device such as initiation devices (15a, 15b) and at least one mounting boss (138 or 238) having an annular locking channel (162 or 262) along the side surface (138b or 238b) of the mounting boss. A locking collar (150 or 250) having an integral crimping band (158 or 258) which extends along and protrudes from an inner circumferential contact surface (151 or 251) of locking collar (150 or 250).

Abstract: A detonator (100) assembled from a housing (112), an output charge (144) and an initiation means (110, 120, 58, 54) includes a pulverulent ignition charge (46a) disposed in direct initiation relation to the initiation means, and an output charge (144) that may contain a pulverulent deflagration-to-detonation transition (DDT) charge (144a) and a base charge (144b). The ignition charge (46a) has an average particle size of less than 10 microns, or even less than 5 microns, e.g., 1 to 2 microns. The initiation means may include a semiconductor bridge (18) and the ignition charge (46a) may be compacted with a force of less than about 5880 psi, e.g., with a force of 1000 psi.

Abstract: The manufacture of a signal transmission tube (10a) comprising a polymeric tube (12) having an interior surface (14) with a thin layer of reactive material (18) disposed on the interior surface (14) is rendered more efficient and less costly by the use of reclaim polymeric material obtained from pre-existing signal transmission tubes. The reclaim material is obtained by deactivating the pre-existing tube, e.g., by initiating a signal in the tube to deactivate the reactive material. Alternatively, deactivation may be achieved by thermally degrading the reactive material or physically removing the material from the interior of the pre-existing tube. The reclaim material is then used to extrude the new tube (12), reducing the consumption of virgin polymeric material. When the reclaim material is obtained from a multi-layered tube, it may comprise a blend of polymeric materials and may advantageously be used as a tie layer (26) between layers (20', 24') that comprise materials present in the blend.

Abstract: A detonator (10) contains an SCB initiator assembly (35) in initiation relation to an ignition charge (18). The SCB initiator assembly (35) contains an initiator element (36) having a bridge (60) of semiconductor material between two conductive lands (62a, 62b). The bridge (60) provides a resistance of at least about 50 ohms and has a volume between 48,600 cubic microns and 600,000 cubic microns with a typical thickness of two microns. A firing current of more than 200 milliamp provided to the initiator assembly (35) via input leads (26a, 26b) causes the bridge (60) to initiate the ignition charge (18).

Abstract: An initiation signal transmission line tube (10a, 10b, 10', etc.), which is effective to transmit an initiation signal therethrough, contains one or more rupture lines (20a, 20b and 20c, etc.) in the tube wall. Rupture lines (20a, 20b and 20c, etc.), which may be weld seams or grooves or both, are ruptured by the initiation signal passing therethrough. The spent tube carcass is split or fragmented and therefore less troublesome as litter on a work site than an intact shock tube carcass. If the tube is extruded, a rupture line may be formed by contacting the parison (118) from which the tube is made with scoring means, e.g., a pin or blade (124a, 124b). Optionally, the scoring means may be moved radially during the extrusion process, to form serpentine, e.g., helical, rupture lines. Preferably, the rupture lines intersect periodically and, upon firing, the tube is fragmented into shards.

Abstract: The liner (16) and, optionally, the tamper (12) of a shaped charge and the sheathing of mild detonating cord, ignition cord, delay cord, etc., are advantageously made of a tin-copper- or tin-silver-based alloy that is preferably substantially lead-free and that contains not more than about 1 percent antimony. Certain of these alloys generally contain about 97 to 99.9 percent tin, and from 0.1 to 3 percent copper, and optionally not more than 1 percent antimony. Other embodiments contain from 96 to 99.5 percent tin and from 0.5 to 4 percent silver and are substantially free of antimony. Tin-silver alloys for use in the invention preferably have elongations of about 88 and densities that are generally greater than those of the tin-copper alloys.

Abstract: A device (10) for explosively cutting a pipe (40) having an inner circumference has a carrier member (12) having a circumference. A support structure, such as a spring steel band (20), is releasably carried on the carrier member (12) in a retracted configuration by an explosive bolt (24) and is biased towards an extended configuration. The retracted configuration facilitates insertion of the device into the pipe (40). A linear charge of explosive material, e.g., shock wave refractive tape (26), is secured to the support structure. When the bolt (24) is fired, the spring band (20) is released from the carrier member (12) and moves to the extended configuration in which the linear charge engages the interior of the pipe (40) to facilitate cutting the pipe. Initiation manifolds (42) mounted on the support structure receive an initiation signal and detonate the linear charge at both sides thereof.

Abstract: A connector block (10) for connecting signal transmission lines in a blast initiation system includes a body member (12) having a channel (18) formed therein for receiving and retaining a detonator (20). A locking member (28) is mounted on the body member (12) in a first position aligned with, but displaced from, its locking position. The detonator (20) is inserted into the channel (18) of the connector block (10) and, if axially misaligned, is properly seated therein by moving the locking member (28) through a passageway (36) to both axially shift the detonator (20) to its seated position and engage the locking member (28) and the detonator with each other to secure both within the channel (18). A method of assembling a detonator (20) within the connector block (10) to provide a combination of detonator (20) and connector block (10) is also provided.

Abstract: A booster explosive device (10) has a housing (12) within which is contained an explosive primer charge (14). Mechanical fastener components such as exterior screw threads (32) on housing (12) and interior screw threads (34) on an explosive accessory charge (20) may be engaged with each other in order to provide a charge assembly (30) comprised of device (10) and accessory charge (20). The outer peripheral surface (26) of accessory charge (20) is optionally concave so that accessory charge (20) optionally serves as a shaped charge to provide enhanced radial explosive output. Explosive primer charge (14) is configured so that the output tip (44b) of a detonator (44) contained therewithin is positioned below at least about 50 percent by weight of primer charge (14) and within the accessory section (10c) of device (10).

Abstract: Technology for in situ remediation of undetonated explosive material. A bioremediating apparatus in the form of a storage chamber houses in moist condition type of microorganisms capable of metabolizing the explosive material. Examples of such microorganisms include Pseudomonas spp., Escherichia coli, Morganella morganii, Rhodococcus spp., Comamonas spp., and denitrifying bacteria. The bioremediating apparatus is joined with an explosive apparatus that houses a charge of explosive material. A solution released into the storage chamber by opening a first valve hydrates the microorganisms. The explosive assembly has an actuation means for opening the first valve and a second valve that releases the microorganisms from the storage chamber to begin metabolizing the explosive material, when the explosive apparatus is joined with the bioremediating apparatus. If the explosive material fails to detonate, the explosive is remediated by the action of the microorganisms.

Abstract: A detonator (10) is equipped with an input lead (29) having multiple signal transmission lines (30, 31) which provide redundant initiation signals to the target charge (14) of a detonator (10, 10') thereby increasing the reliability of initiation. The multiple signal transmission lines (30, 31) may be made of shock tube and can be part of a long or short input lead (29, 129) and may be initiated by any suitable means, for example by being disposed in signal transmission relation to a detonating cord (60, 62) to improve the reliability with which a signal is transferred from the detonating cord (60, 62) to the detonator (10, 10').

Abstract: Technology for in situ remediation of undetonated explosive material. A bioremediating apparatus in the form of a storage chamber houses in moist condition type of microorganisms capable of metabolizing the explosive material. Examples of such microorganisms include Pseudomonas spp., Escherichia coli, Morganella morganii, Rhodococcus spp., Comamonas spp., and denitrifying bacteria. The bioremediating apparatus is joined with an explosive apparatus that houses a charge of explosive material. A solution released into the storage chamber by opening a first valve hydrates the microorganisms. The explosive assembly has an actuation means for opening the first valve and a second valve that releases the microorganisms from the storage chamber to begin metabolizing the explosive material, when the explosive apparatus is joined with the bioremediating apparatus. If the explosive material fails to detonate, the explosive is remediated by the action of the microorganisms.