Abstract: A pocket-sizing method for a device that inserts staple drivers into pockets aligned to form a slot in a surgical staple cartridge. A fin extends from a driver guide fixture for insertion into the slot. The fin increases the size of the slot, thereby aiding in inserting drivers into the pockets. Preferably a second fin extends from the driver guide fixture adjacent the fixture passage and aligned with the first fin. A gap is formed between the first and second fins, extending from a first edge to an opposite edge of the fixture passage. The driver is driven through the gap. The fins are substantially equal to the thickness of the driver. The fins have tapered leading edges to aid cartridge insertion and removal, and a lip extends from the driver guide fixture for preventing the fins from widening the slot too much and for narrowing an overly wide slot.

Abstract: A testing method and apparatus for determining whether surgical cartridges have excess drivers. A blade is disposed in the slots of the cartridge and displaced while it contacts the floor of the slot. If an excess driver is encountered, the blade is displaced away from the floor and this movement is detected, preferably by an electronic sensor. The apparatus includes a base plate to which a carriage is mounted, either directly or through other structural members. The carriage is configured to slide along a pair of parallel shafts, and is driven by a pneumatic ram or other linear prime mover. A tooling plate is moveably mounted to the carriage, and the blade is mounted to the tooling plate. Movement by the blade due to excess drivers results in movement by the tooling plate relative to the carriage, which is detected and recorded, such as by a computer.

Abstract: A method and apparatus for removing the lowest workpiece from a stack of a plurality of substantially similar workpieces. A horizontal shuttle has a lip on its edge, and is driven in one direction to remove the lip from a void beneath the stack, thereby permitting the stack to fall. The lowest workpiece drops into the void, and the next higher workpiece rests on the upper surface of the shuttle lip. The shuttle is subsequently reversed to drive the workpiece into a slot in a vertical clamp body. The clamp body is driven downwardly, thereby driving the workpiece downwardly, to be acted upon by a secondary device, such as a conventional degating apparatus.

Abstract: A method and apparatus for moving objects, such as pallets, between an upper horizontal conveyor and a lower horizontal conveyor. A lift raises the pallet from a lower conveyor, and a clamp disposed above the lift with inwardly and outwardly pivotable arms, having inwardly facing fingers at the ends of the arms, clamps the pallet and raises it up to be substantially coincident with the upper conveyor's pallet-supporting surface. A pusher displaces the pallet from the fingers to the upper conveyor. The apparatus can also be operated in reverse to lower pallets from an upper conveyor to a lower conveyor if a fastener, such as electromagnets, is mounted to the end of the pusher.

Abstract: A force measuring apparatus and method for testing a spring for a surgical cartridge. The apparatus and method permit an operator to measure the force applied by the spring when it is in the state it will be in when mounted in a cartridge. Therefore, a spring that exerts an insufficient force is rejected, and a spring that exerts a sufficient force is accepted and then mounted in a cartridge. A rejected spring is ejected from a pocket in the apparatus, and an accepted spring is mounted in the cartridge.

Abstract: A pocket-sizing method for a device that inserts staple drivers into pockets aligned to form a slot in a surgical staple cartridge. A fin extends from a driver guide fixture for insertion into the slot. The fin increases the size of the slot, thereby aiding in inserting drivers into the pockets. Preferably a second fin extends from the driver guide fixture adjacent the fixture passage and aligned with the first fin. A gap is formed between the first and second fins, extending from a first edge to an opposite edge of the fixture passage. The driver is driven through the gap. The fins are substantially equal to the thickness of the driver. The fins have tapered leading edges to aid cartridge insertion and removal, and a lip extends from the driver guide fixture for preventing the fins from widening the slot too much and for narrowing an overly wide slot.

Abstract: A pocket-sizing apparatus for a device that inserts staple drivers into pockets aligned to form a slot in a surgical staple cartridge. A fin extends from a driver guide fixture for insertion into the slot. The fin increases the size of the slot, thereby aiding in inserting drivers into the pockets. Preferably a second fin extends from the driver guide fixture adjacent the fixture passage and aligned with the first fin. A gap is formed between the first and second fins, extending from a first edge to an opposite edge of the fixture passage. The driver is driven through the gap. The fins are substantially equal to the thickness of the driver. The fins have tapered leading edges to aid cartridge insertion and removal, and a lip extends from the driver guide fixture for preventing the fins from widening the slot too much and for narrowing an overly wide slot.

Abstract: A testing method and apparatus for determining whether surgical cartridges have excess drivers. A blade is disposed in the slots of the cartridge and displaced while it contacts the floor of the slot. If an excess driver is encountered, the blade is displaced away from the floor and this movement is detected, preferably by an electronic sensor. The apparatus includes a base plate to which a carriage is mounted, either directly or through other structural members. The carriage is configured to slide along a pair of parallel shafts, and is driven by a pneumatic ram or other linear prime mover. A tooling plate is moveably mounted to the carriage, and the blade is mounted to the tooling plate. Movement by the blade due to excess drivers results in movement by the tooling plate relative to the carriage, which is detected and recorded, such as by a computer.

Abstract: A method and apparatus for removing the lowest workpiece from a stack of a plurality of substantially similar workpieces. A horizontal shuttle has a lip on its edge, and is driven in one direction to remove the lip from a void beneath the stack, thereby permitting the stack to fall. The lowest workpiece drops into the void, and the next higher workpiece rests on the upper surface of the shuttle lip. The shuttle is subsequently reversed to drive the workpiece into a slot in a vertical clamp body. The clamp body is driven downwardly, thereby driving the workpiece downwardly, to be acted upon by a secondary device, such as a conventional degating apparatus.

Abstract: A method and apparatus for moving objects, such as pallets, between an upper horizontal conveyor and a lower horizontal conveyor. A lift raises the pallet from a lower conveyor, and a clamp disposed above the lift with inwardly and outwardly pivotable arms, having inwardly facing fingers at the ends of the arms, clamps the pallet and raises it up to be substantially coincident with the upper conveyor's pallet-supporting surface. A pusher displaces the pallet from the fingers to the upper conveyor. The apparatus can also be operated in reverse to lower pallets from an upper conveyor to a lower conveyor if a fastener, such as electromagnets, is mounted to the end of the pusher.

Abstract: A method and apparatus for moving loaded pallets from one location to another, such as from a region of an assembly line to a vertically lower region of the same assembly line. A first conveyor track is angled downwardly from a source of loaded pallets toward a diverter, which is driven to pivot about one end. The diverter receives the pallet when the diverter is parallel to the first conveyor track and then pivots to a horizontal orientation at which it is unloaded. Upon the last object on the pallet being removed, the diverter pivots downwardly to become parallel to a second conveyor track that is angled downwardly from the diverter, and is released to slide down the second conveyor track. The pallet is preferably precisely located and clamped in the diverter.