Patents Assigned to TPR Co, Ltd.
  • Patent number: 11951547
    Abstract: Provided are a valve guide made of an iron-based sintered alloy excellent in wear resistance and thermal conductivity, and a method of producing the same. Specifically, provided are a method of producing a valve guide made of an iron-based sintered alloy, the method including the steps of: molding raw material powder including diffusion-alloyed powder including core iron powder and Cu bonded to the core iron powder through diffusion to obtain a molded body; and sintering the molded body, to thereby produce a valve guide made of an iron-based sintered alloy, and a valve guide produced by the production method.
    Type: Grant
    Filed: October 23, 2018
    Date of Patent: April 9, 2024
    Assignee: TPR CO., LTD.
    Inventors: Yoshio Bando, Fumiya Ito, Kenichi Harashina
  • Patent number: 11867295
    Abstract: An object of the present invention is to provide a sliding member coated with a DLC coating in which microfractures on the sliding surface thereof due to the progression of cracks are less likely to occur, and in which an increase in abrasive wear can be reduced. The present invention achieves the above-mentioned object by a sliding member having, on the outer peripheral sliding surface thereof, a DLC coating in which the amount of plastic deformation work as measured by a nanoindentation test is within a specific range.
    Type: Grant
    Filed: September 30, 2021
    Date of Patent: January 9, 2024
    Assignee: TPR Co., Ltd.
    Inventors: Tomoyuki Sato, Yutaka Kitazume, Kiyoyuki Kawai, Haojie Fu
  • Patent number: 11867294
    Abstract: An object of the present invention is to provide a sliding member coated with a DLC coating in which microfractures on the sliding surface thereof due to the progression of cracks are less likely to occur, and in which an increase in abrasive wear can be reduced. The present invention achieves the above-mentioned object by a sliding member having a DLC coating on the outer peripheral surface thereof, wherein an S band derived from sp3 bonding is observed in the DLC coating in addition to a G band derived from the graphite structure and a D band derived from the defects of the graphite structure, and these bands satisfy specific relationships.
    Type: Grant
    Filed: September 30, 2021
    Date of Patent: January 9, 2024
    Assignee: TPR Co., Ltd.
    Inventors: Tomoyuki Sato, Yutaka Kitazume, Tetsuya Nango
  • Patent number: 11719138
    Abstract: The present invention addresses the problem of providing a sintered alloy valve guide capable of inhibiting valve adhesion even in a high-temperature environment. The problem can be solved by a sintered alloy valve guide impregnated with a lubricating oil including pores that are sealed on the valve guide outer circumferential surface. More particularly, the problem is solved by the sealing step of performing a sealing treatment of pores on the outer circumferential surface of a sintered body impregnated with a lubricating oil.
    Type: Grant
    Filed: April 27, 2021
    Date of Patent: August 8, 2023
    Assignee: TPR Co., Ltd.
    Inventors: Fumiya Ito, Shohtaroh Hara
  • Patent number: 11686226
    Abstract: The present invention addresses the problem of providing a sintered alloy valve guide capable of inhibiting valve adhesion even in a high-temperature environment. The problem can be solved by a sintered alloy valve guide impregnated with a lubricating oil including pores that are sealed on the valve guide outer circumferential surface. More particularly, the problem is solved by the sealing step of performing a sealing treatment of pores on the outer circumferential surface of a sintered body impregnated with a lubricating oil.
    Type: Grant
    Filed: April 27, 2021
    Date of Patent: June 27, 2023
    Assignee: TPR Co., Ltd.
    Inventors: Fumiya Ito, Shohtaroh Hara
  • Patent number: 11680537
    Abstract: The present invention addresses the problem of providing a cylinder liner or a cylinder bore, which can reduce not only friction on a sliding surface but also oil consumption. In a piston sliding direction of the cylinder bore, grooves of a second sliding region positioned on the side of crankcase have a higher groove area ratio at a depth of 0.3 ?m than grooves of a first sliding region positioned on the side of combustion chamber, and the groove area ratio is in a specific range, whereby friction and oil consumption can be reduced.
    Type: Grant
    Filed: November 6, 2019
    Date of Patent: June 20, 2023
    Assignees: TPR Co., Ltd., IPR Industry Co., Ltd.
    Inventors: Masayuki Ohira, Naoki Umeda, Seiji Tamaki, Takashi Sato, Takashi Oizumi
  • Patent number: 11603929
    Abstract: In a surface of a wire, a first side surface forming an outer circumferential surface in a piston ring includes a tapered surface and a protruding surface, the protruding surface is divided into a first part and a second part by a first virtual surface extending from the tapered surface, and the first part includes a top and is formed in a protruding shape.
    Type: Grant
    Filed: December 17, 2020
    Date of Patent: March 14, 2023
    Assignee: TPR Co., Ltd.
    Inventors: Atsushi Nakazawa, Satoshi Minemura, Masahide Hama
  • Patent number: 11499498
    Abstract: A cylinder liner of the present invention is a cylinder liner mounted on a cylinder block and formed of flaky graphite cast iron, at least a nitrided layer is provided on an inner periphery of the cylinder liner, and a cross hatching section is formed on the inner periphery, a roughness curve of the inner periphery has a plateau honing shape, a ten-point average roughness Rz of the inner periphery pursuant to JIS B0601:1982 is 4.0 ?m or less, and an average value of an area ratio of pits generated in the inner periphery is 8% or less.
    Type: Grant
    Filed: July 23, 2019
    Date of Patent: November 15, 2022
    Assignees: TPR CO., LTD., TPR INDUSTRY CO., LTD.
    Inventors: Yuki Kuromasa, Koichi Hatakeyama, Takashi Ozawa
  • Patent number: 11460073
    Abstract: Oil grooves (40) formed in at least one of surfaces of a ring-shaped member (30) each have a longitudinal direction that forms an angle falling within a range of from 40 degrees to 75 degrees with respect to a radial direction of the ring-shaped member, and are arranged at equal intervals in a circumferential direction of the ring-shaped member (30). The oil grooves (40) include communicating oil grooves (40A) and non-communicating oil grooves (40B) formed to extend to the vicinity of an outer peripheral end (34), and are arranged with periodic regularity in the circumferential direction of the ring-shaped member (30). In addition, a communicating oil groove area ratio expressed by Expression: “S1/(S1+S2)” falls within a range of from 0.15 to 0.85, where S1 represents a sum of plane areas of the communicating oil grooves (40A), S2 represents a sum of the non-communicating oil grooves (40B).
    Type: Grant
    Filed: August 24, 2021
    Date of Patent: October 4, 2022
    Assignee: TPR CO., LTD.
    Inventors: Hideyoshi Noguchi, Yasuyuki Yokoyama
  • Patent number: 11396907
    Abstract: A thrust washer is provided with a ring-shaped portion that surrounds an insertion hole, the thrust washer is provided with a sliding surface and an oil groove configured to allow lubricating oil to flow in, the oil groove is provided with an opening portion configured to allow the lubricating oil to flow in from the insertion hole side in an inner peripheral end side, an outer periphery end side of the ring-shaped portion of at least one of the oil groove is provided with an oil stop wall which is configured to suppress flow of the lubricating oil toward an outer periphery side of the ring-shaped portion, and a sliding area ratio of each of the sliding surfaces to a projection plane in plan view of the ring-shaped portion is provided within a range of from 60% to 85%
    Type: Grant
    Filed: December 13, 2019
    Date of Patent: July 26, 2022
    Assignee: TPR CO., LTD.
    Inventors: Masaki Ikeda, Shuichirou Hamanaka
  • Publication number: 20220213928
    Abstract: Oil grooves (40) formed in at least one of surfaces of a ring-shaped member (30) each have a longitudinal direction that forms an angle falling within a range of from 40 degrees to 75 degrees with respect to a radial direction of the ring-shaped member, and are arranged at equal intervals in a circumferential direction of the ring-shaped member (30). The oil grooves (40) include communicating oil grooves (40A) and non-communicating oil grooves (40B) formed to extend to the vicinity of an outer peripheral end (34), and are arranged with periodic regularity in the circumferential direction of the ring-shaped member (30). In addition, a communicating oil groove area ratio expressed by Expression: “S1/(S1+S2)” falls within a range of from 0.15 to 0.85, where S1 represents a sum of plane areas of the communicating oil grooves (40A), S2 represents a sum of the non-communicating oil grooves (40B).
    Type: Application
    Filed: August 24, 2021
    Publication date: July 7, 2022
    Applicant: TPR CO., LTD.
    Inventors: Hideyoshi NOGUCHI, Yasuyuki YOKOYAMA
  • Patent number: 11377358
    Abstract: A novel method for producing a porous carbon material which makes it possible to easily produce a porous carbon material having a desired shape. The method includes immersing a carbon-containing material having a desired shape and composed of a compound, alloy or non-equilibrium alloy containing carbon in a metal bath, the metal bath having a solidification point that is lower than a melting point of the carbon-containing material, the metal bath being controlled to a lower temperature than a minimum value of a liquidus temperature within a compositional fluctuation range extending from the carbon-containing material to carbon by decreasing the other non-carbon main components, to thereby selectively elute the other non-carbon main components into the metal bath while maintaining an external shape of the carbon-containing material to give a porous carbon material having microvoids.
    Type: Grant
    Filed: February 27, 2020
    Date of Patent: July 5, 2022
    Assignees: TOHOKU TECHNO ARCH CO., LTD., TPR CO., LTD.
    Inventors: Hidemi Kato, Masashi Tsuda, Yugo Takano, Yosuke Suzuki, Tsutomu Chino, Koji Kamata, Shota Muronaka
  • Patent number: 11320049
    Abstract: In this piston ring combination, a second outer peripheral surface, which is the outer peripheral surface of a second ring, has a second protruding surface curved into a convex shape, and a pair of third outer peripheral surfaces, which are the outer peripheral surfaces of a pair of segments, each have a third outer peripheral area in which a third protruding surface is formed, the third protruding surfaces being curved into convex shapes. In at least one of the pair of third outer peripheral surfaces, the peripheral edge on a crank-chamber side is positioned farther outward in the diametrical direction than the peripheral edge on a combustion-chamber side, and a peak of the third protruding surface is positioned nearer to the crank chamber than the center of the third outer peripheral surface.
    Type: Grant
    Filed: October 28, 2019
    Date of Patent: May 3, 2022
    Assignee: TPR Co., Ltd.
    Inventor: Tetsuya Nango
  • Patent number: 11305997
    Abstract: Applicability to a composite material with high purity and high strength, and a material requiring high conductivity or high thermal conductivity is enhanced. The present invention relates to a multi-walled carbon nanotube having two or more tubes of a graphene sheet where carbon atoms are arranged in a hexagonal honeycomb form, coaxially, wherein a diameter of an outermost wall based on observation of an image by a transmission electron microscope is 3 nm or more and 15 nm or less, and a length based on observation of an image of a scanning electron microscope is 1.0 mm or more, an aggregate of multi-walled carbon nanotubes and a method for preparing the multi-walled carbon nanotube.
    Type: Grant
    Filed: April 16, 2020
    Date of Patent: April 19, 2022
    Assignee: TPR CO., LTD.
    Inventors: Toshiaki Shimizu, Shinpei Teshima, Yasuhiko Okamura, Yusuke Kawaguchi, Kazuki Otomo, Yuta Koguchi, Katsuhito Suzuki, Yoshio Bando
  • Publication number: 20220056949
    Abstract: A thrust washer is provided with a ring-shaped portion that surrounds an insertion hole, the thrust washer is provided with a sliding surface and an oil groove configured to allow lubricating oil to flow in, the oil groove is provided with an opening portion configured to allow the lubricating oil to flow in from the insertion hole side in an inner peripheral end side, an outer periphery end side of the ring-shaped portion of at least one of the oil groove is provided with an oil stop wall which is configured to suppress flow of the lubricating oil toward an outer periphery side of the ring-shaped portion, and a sliding area ratio of each of the sliding surfaces to a projection plane in plan view of the ring-shaped portion is provided within a range of from 60% to 85%
    Type: Application
    Filed: December 13, 2019
    Publication date: February 24, 2022
    Applicant: TPR CO., LTD.
    Inventors: Masaki IKEDA, Shuichirou HAMANAKA
  • Patent number: 11242929
    Abstract: The present invention addresses the problem of providing a piston ring covered with a DLC coating that has excellent wear resistance and shows a low attacking property on a cylinder bore sliding surface. The problem is solved by a piston ring which is used in the presence of an engine lubricating oil and includes a DLC coating on an outer peripheral sliding surface. The DLC coating has an sp2 component ratio of 0.5 to 0.85 as determined from a TEM-EELS spectrum obtained by a combination of a transmission electron microscope (TEM) and electron energy loss spectroscopy (EELS), as well as a coating hardness of 12 GPa to 26 GPa and a Young's modulus of 250 GPa or less as measured by a nanoindentation method.
    Type: Grant
    Filed: June 13, 2019
    Date of Patent: February 8, 2022
    Assignee: TPR Co., Ltd.
    Inventors: Tomoyuki Sato, Yutaka Kitazume, Takatsugu Iwashita
  • Patent number: 11223048
    Abstract: An aspect of the present invention provides a binder which makes it possible to obtain an electrode excellent in heat resistance. The binder contains: a re-emulsifiable resin powder coated with inorganic particles; and a metal-crosslinking thickening agent forming a hydrophobic gel by being crosslinked, in an aqueous system, via metal ions derived from an electrode active material.
    Type: Grant
    Filed: October 31, 2019
    Date of Patent: January 11, 2022
    Assignees: TPR CO., LTD., iElectrolyte CO., LTD.
    Inventors: Kazunari Soeda, Takuya Takahashi
  • Patent number: 11180857
    Abstract: A method for producing a porous member, whereby a member having smaller microgaps can be produced, and additionally, the outermost surface alone can be made porous and a porous layer can be formed on the surface while maintaining the characteristics of portions in which no porous layer is formed, is provided.
    Type: Grant
    Filed: January 16, 2017
    Date of Patent: November 23, 2021
    Assignees: TOHOKU TECHNO ARCH CO., LTD., TPR CO., LTD.
    Inventors: Takeshi Wada, Hidemi Kato
  • Patent number: 11168642
    Abstract: The present invention addresses the problem of providing a cylinder liner for insert casting, with which the bonding strength between a cylinder liner and a cylinder block can be improved by reducing voids generated on the cylinder block. The problem is solved by a cylinder liner for insert casting which includes plural projections on its outer peripheral surface and satisfies the following (i) and (ii): (i) the number of the projections is 5 to 50 per 1 cm2 on the outer peripheral surface, and (ii) when two 15.2 mm×0.03 mm lines are set in parallel with a gap of 3.8 mm therebetween at an arbitrary position on the outer peripheral surface of the cylinder liner, the total number of projections that are in contact with the two lines is 8 or less.
    Type: Grant
    Filed: December 12, 2018
    Date of Patent: November 9, 2021
    Assignees: TPR Co., Ltd., IPR Industry Co., Ltd.
    Inventors: Koichi Hatakeyama, Tomoki Takiguchi, Yoshihiko Aoki, Yuusuke Okuyama, Mako Abe
  • Patent number: 11141783
    Abstract: An object of the present invention is to provide a cylinder liner for insert casting that can improve the joining strength between a cylinder liner and a cylinder block by reducing voids generated between the cylinder liner and the cylinder block. The above-described problem can be solved when the molten metal running index YI defined by the following Formula (1) is from 2.2 to 14.5. Molten metal running index YI=[area ratio St (%) of top portions of protrusions×molten metal infiltration volume V (mm3)/surface area A (mm2) of cylinder liner base]/average surface-to-surface distance Pav between top portions of protrusions (mm)??(1).
    Type: Grant
    Filed: May 3, 2021
    Date of Patent: October 12, 2021
    Assignees: TPR Co., Ltd., IPR Industry Co., Ltd.
    Inventors: Yasutomo Tokairin, Koichi Hatakeyama, Kiyoyuki Kawai